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Characterization of Plastic Additives and Recycled Plastics: Analytical methods for additives and quality assessment of food contact materials containing post-consumer plastics
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemistry.ORCID iD: 0009-0001-8166-8007
2026 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
SDG 3: Good Health and Well-Being, SDG 9: Industry, innovation and infrastructure, SDG 12: Responsible consumption and production, SDG 11: Sustainable cities and communities, SDG 13: Climate action
Abstract [en]

The recycling and reuse of post-consumer resins remain challenging due to complex mixtures of additives and non-intentionally added substances (NIAS) introduced or formed during use and recycling. This thesis combines mass spectrometry-based method development for plastic additives with the safety assessment of recycled polyethylene terephthalate (PET) used for food contact materials (FCM).

Liquid chromatography mass spectrometry was used to investigate the solvent-associated species of a benzofuranone antioxidant (Paper I). Their formation influenced chromatographic retention, ion abundance, and fragmentation, particularly in positive ion mode. Negative ion mode provided more structure-dependent and interpretable fragmentation, demonstrating its value for complex additive analysis.

Characteristic ions in tandem mass spectroscopy enabled the identification of hindered amine light stabilizers (HALS)-related species, although their low sensitivity limited direct application in quantitative analysis (Paper II). Combining precursor ions and base-peak product ions improved the estimation of total HALS content in polymers.

The effects of recycled content, processing history, and PET morphology on NIAS profiles, contaminant levels and uptake were investigated (Paper III and IV). Processing and manufacturing influenced volatile NIAS and contaminant levels. Acetaldehyde and benzene were found in PET materials but at low concentrations in simulants after migration tests, suggesting limited health concerns. Challenge tests assess decontamination by exposing PET to surrogates before recycling. Conditions used in challenge tests could alter PET morphology, in turn, affecting contaminant diffusion and complicating estimates of decontamination efficiency.

This thesis shows that analytical conditions, polymer properties, and processing histories are critical for interpreting chemical profiles in recycled plastics, and supports reliable additive and NIAS investigation, and safety evaluation of FCM.

Abstract [sv]

Säker återvinning och återanvändning av plast återvunnen från konsumentprodukter är fortfarande utmanande, eftersom återvunna material innehåller komplexa blandningar av tillsatser och oavsiktligt tillsatta ämnen (NIAS) som kan bildas eller tillföras under användning och återvinning. Denna avhandling behandlar dessa utmaningar genom att kombinera utveckling av masspektrometribaserade analysmetoder för plasttillsatser med säkerhetsbedömning av återvunnet polyetentereftalat (PET) som används i material som är i kontakt med livsmedel (FCM).

Vätskekromatografi kopplad till masspektrometri användes för att undersöka lösningsmedelsassocierade former av en bensofuranonantioxidant (Artikel I). Resultaten visade att bildandet av dessa former påverkade kromatografisk retention, jonförekomst och fragmenteringsmönster, särskilt vid analys i positivt jonläge. Däremot gav analys i negativt jonläge ett mer strukturberoende och tolkningsbart fragmenteringsbeteende, vilket belyser dess värde för komplex analys av plasttillsatser.

Karakteristiska joner detekterade med tandem-masspektrometri (MS/MS) visades vara användbara för att identifiera hindrade aminljusstabilisatorer (HALS)-relaterade föreningar, även om känsligheten för dessa joner begränsade den direkta användningen i kvantitativ analys (Artikel II). Användningen av moderjoner i kombination med produktjoner från bastoppen gav emellertid en bättre uppskattning av det totala HALS-innehållet i polymerer.

Effekterna av återvunnet innehåll, bearbetningshistorik och PET-morfologi på NIAS-profiler, nivåer av föroreningar samt upptag av föroreningar undersöktes (Artikel III och Artikel IV). Bearbetning och tillverkning visade sig påverka nivåerna av flyktiga NIAS och föroreningar. Acetaldehyd och bensen påvisades i PET-material, men de låga koncentrationer som detekterades i livsmedelssimulanter efter migrationstester tydde på begränsade hälsorisker. Utmaningstester (challenge tests), där PET exponeras för utvalda modellämnen före återvinning, används för att bedöma dekontamineringseffektiviteten. Förhållandena under utmaningstester kunde förändra PET-morfologin och därigenom påverka diffusionen av föroreningar, vilket komplicerar uppskattningen av dekontamineringseffektiviteten.

Denna avhandling visar att både förhållanden under analys, polymermaterialens egenskaper och bearbetningshistorik är avgörande för tolkningen av kemiska profiler i återvunnen plast. Resultaten ger insikter som kan stödja tillförlitlig karakterisering av plasttillsatser, undersökning av NIAS och säkerhetsutvärdering av FCM.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2026. , p. 72
Series
TRITA-CBH-FOU ; 2026:36
Keywords [en]
Plastic additives, liquid chromatography-mass spectrometry, recycled plastics, non-intentionally added substances, safety assessment, polymer morphology, food contact materials
Keywords [sv]
Plasttillsatser, vätskekromatografi-masspektrometri, återvunnen plast, oavsiktligt tillsatta ämnen, säkerhetsbedömning, polymermorfologi, material i kontakt med livsmedel
National Category
Analytical Chemistry Polymer Chemistry
Research subject
Chemistry
Identifiers
URN: urn:nbn:se:kth:diva-387187ISBN: 978-91-8106-682-1 (print)OAI: oai:DiVA.org:kth-387187DiVA, id: diva2:2092646
Public defence
2026-09-18, F3, Lindstedtsvägen 26, https://kth-se.zoom.us/j/62801728373?pwd=zAOo41X23mbnGcb0aIstUNLoj5p1su.1, Stockholm, 10:00 (English)
Opponent
Supervisors
Note

QC 20260819

Available from: 2026-08-19 Created: 2026-08-17 Last updated: 2026-08-20Bibliographically approved
List of papers
1. Influence of solvent-associated species on chromatographic behavior, ionization, and fragmentation in LC-ESI/MS
Open this publication in new window or tab >>Influence of solvent-associated species on chromatographic behavior, ionization, and fragmentation in LC-ESI/MS
(English)Manuscript (preprint) (Other academic)
Abstract [en]

The interpretation of LC-ESI/MS results is challenging due to the complex interplay between solution chemistry, chromatographic behavior, and ionization processes. Among these, the origin and analytical impact of solvent adducts have not been fully studied, with ongoing discussions on whether such species are formed in solution or during ionization. In this work, the formation, evolution, and analytical consequences of solvent-associated species of an antioxidant (Revonox 501) are investigated using LC-ESI/MS with different ionization modes. This antioxidant is a plastics additive comprising multiple functional groups. The solvent‑associated species and free molecules were separated chromatographically, and the relative abundance of solvent-associated species was shown to increase over time. The investigation of storage time and temperature effects revealed that this solvent-associated species originated from a dynamic equilibrium in solution rather than formed in the gas phase in the MS ion source. Furthermore, mobile phase additives affected the ionization pathway and adduct formation, which in turn strongly influenced the fragmentation behavior in positive ion mode (ESI+). In contrast, negative ion mode (ESI-) showed higher spectral similarity during fragmentation across different species, implying it is a structure-dependent fragmentation. These findings demonstrate that the formation of solvent-associated species is critical in retention behavior, ionization pathways, and fragmentation patterns, highlighting the importance of considering solution-phase equilibria when developing quantitative methods. Here, the excellent consistency of fragmentation in ESI- exhibits potential for LC-ESI/MS analysis of substances similar to AO501.

Keywords
LC-MS/MS; Ionization pathways; Fragmentation; Solvent-associated species; Adducts
National Category
Analytical Chemistry
Research subject
Chemistry
Identifiers
urn:nbn:se:kth:diva-387183 (URN)
Note

QC 20260814

Available from: 2026-08-14 Created: 2026-08-14 Last updated: 2026-08-17Bibliographically approved
2. Evaluation of Semi-quantification Strategies for Hindered Amine Light Stabilizers by Liquid Chromatography-Tandem Mass Spectrometry
Open this publication in new window or tab >>Evaluation of Semi-quantification Strategies for Hindered Amine Light Stabilizers by Liquid Chromatography-Tandem Mass Spectrometry
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Hindered amine light stabilizers (HALS) are structurally heterogeneous polymer additives that generate multiple precursor and product ions, complicating their chromatographic separation, structural assignment, and quantitative analysis by liquid chromatography-tandem mass spectrometry (LC-MS/MS). In this study, a workflow based on characteristic ions derived from substituted piperidine moieties was developed for the identification and semi-quantification of HALS. Characteristic ions at m/z 140 and 154 were used together with precursor ions, charge state, complementary product ions, and spectral similarity to assign HALS-related components. LC-MS/MS data were acquired in data-dependent acquisition mode (DDA) using the obtained preferred precursor list, and three semi-quantification strategies were evaluated: precursor ion, base-peak product ion, and characteristic ion quantification. Precursor ion and base-peak product ion quantification generally gave comparable apparent recoveries, whereas characteristic ion quantification tended to produce lower values under the applied conditions. Different ion channels showed distinct tendencies, indicating that reliance on a single ion may introduce ion-dependent bias. The use of multiple ion channels and averaging of the resulting concentration estimates reduced the influence of individual ion responses. The workflow enabled the fast identification and semi-quantitative determination of HALS 3346 and HALS 3529 in polymer extracts.

Keywords
hindered amine light stabilizers, quantitative analysis, LC-MS, tandem mass spectrometry
National Category
Analytical Chemistry
Research subject
Chemistry
Identifiers
urn:nbn:se:kth:diva-387184 (URN)
Note

QC 20260814

Available from: 2026-08-14 Created: 2026-08-14 Last updated: 2026-08-17Bibliographically approved
3. Investigating Polyethylene Terephthalate Beverage Packaging: Impact of Recycled Content on Acetaldehyde, Benzene, and Other Contaminants
Open this publication in new window or tab >>Investigating Polyethylene Terephthalate Beverage Packaging: Impact of Recycled Content on Acetaldehyde, Benzene, and Other Contaminants
Show others...
2025 (English)In: Journal of Polymers and the Environment, ISSN 1566-2543, E-ISSN 1572-8919, Vol. 33, no 5, p. 2362-2370Article in journal (Refereed) Published
Abstract [en]

Polyethylene terephthalate (PET) is commonly used in beverage packaging and can be recycled to reduce plastic pollution, raising concerns regarding non-intentionally added substances (NIAS). Here, two organic NIAS, acetaldehyde and benzene, and metal elements have been examined in PET materials. Elemental analysis revealed that higher recycled content in PET correlated with increased contaminant levels. Moreover, elevated acetaldehyde and benzene concentrations were noticed. PET degradation, intentional addition, and unknown sources complicate the analysis of the effects of the production, recycling, and storage on the introduction, formation, or migration of NIAS in PET materials. Benzene and acetaldehyde could migrate into beverages or the environment during storage. The migration of these two volatile substances was therefore quantified. Despite their presence in all PET materials, the low concentrations of acetaldehyde and benzene detected alleviate potential health concerns. This research contributes to the understanding of how recycling and recycled content impact the presence of NIAS in PET, offering insights for optimizing recycling practices and sustaining the role of PET in environmentally responsible beverage packaging.

Place, publisher, year, edition, pages
Springer Nature, 2025
Keywords
Food Packaging, Migration, Non-intentionally Added Substances, Recycling, PET Bottles
National Category
Environmental Sciences
Identifiers
urn:nbn:se:kth:diva-361341 (URN)10.1007/s10924-025-03544-1 (DOI)001434516800001 ()2-s2.0-105002962592 (Scopus ID)
Note

QC 20250317

Available from: 2025-03-17 Created: 2025-03-17 Last updated: 2026-08-17Bibliographically approved
4. Contamination-induced morphological evolution and diffusion behavior of recycled PET: implications for challenge tests of food contact packaging
Open this publication in new window or tab >>Contamination-induced morphological evolution and diffusion behavior of recycled PET: implications for challenge tests of food contact packaging
Show others...
(English)Manuscript (preprint) (Other academic)
Abstract [en]

The cleaning process of recycled polyethylene terephthalate (PET) intended for food contact applications is commonly evaluated using challenge tests. However, the intentional contamination stage of the challenge test may induce morphological changes in PET, which in turn influence surrogate diffusion and retention. In this work, PET pellets with different recycled content and initial crystallinities were subjected to contamination under various temperatures and durations. Differential scanning calorimetry (DSC) was employed to monitor morphological evolution during contamination. Ultrasonic-assisted extraction using ethyl acetate was considered an effective extraction method for residual surrogates, and the concentrations were quantified by liquid chromatography (LC). The DSC results revealed that physical aging occurs at the typical contamination temperature (40°C),while solvent-induced crystallization and structural rearrangement progressively modify the amorphous region in PET with low crystallinity. These morphological changes affect the surrogate diffusion. The LC results showed a non-monotonic contamination profile during prolonged contamination. Contamination levels depend on PET morphology, surrogate physicochemical properties, and contamination conditions. Consequently, differences in crystallinity of PET materials used in challenge tests may influence the apparent contamination level and unintentionally lead to an overestimation of the recycling process. This work systematically demonstrates the interaction of contamination and PET morphology, especially in low crystallinity materials, and highlights the importance of considering morphology-diffusion interactions when interpreting the challenge test results for recycled PET intended for food contact applications.

Keywords
Recycling; Polyethylene terephthalate; Challenge test; Food contact packing; Contamination; Morphology
National Category
Polymer Technologies Textile, Rubber and Polymeric Materials
Research subject
Chemical Engineering; Chemistry
Identifiers
urn:nbn:se:kth:diva-387186 (URN)
Note

QC 20260814

Available from: 2026-08-14 Created: 2026-08-14 Last updated: 2026-08-17Bibliographically approved

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