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Safe Curing Limits of Thick Composite Shells
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Energy Science.ORCID iD: 0000-0002-6958-5508
2026 (English)In: Materials, E-ISSN 1996-1944, Vol. 19, no 14, article id 3132Article in journal (Refereed) Published
Abstract [en]

Thermal runaway during cure limits robust process design for thick composite laminates, especially when shell curvature and non-uniform heat transfer alter local heat removal. We present a semi-analytical framework for estimating safe curing limits in curved composite shells by reducing the three-dimensional thermo-kinetic problem to a locally one-dimensional through-thickness stability problem evaluated pointwise over the mid-surface. The resulting criterion is expressed in terms of a critical Damköhler number and separates geometry and boundary heat transfer, represented by a stability factor depending on principal curvatures and Biot numbers, from chemistry and processing temperature, represented by Arrhenius scaling and an effective kinetic factor. The geometry-dependent stability factor is obtained from a nonlinear boundary-value problem and represented by compact differentiable response surfaces for symmetric and asymmetric boundary conditions. Validation against fully coupled transient simulations confirms the predicted separation over the investigated parameter range. A complementary analytical and quasi-three-dimensional flux-ratio assessment shows that lateral heat transport remains small for the representative smooth shell geometries studied, with strongly anticlastic regions providing the most restrictive cases. The framework enables rapid curvature-based stability sweeps, identification of critical locations, estimation of safe thickness limits, and practical screening of cure-cycle modifications without full three-dimensional simulation.

Place, publisher, year, edition, pages
MDPI AG , 2026. Vol. 19, no 14, article id 3132
Keywords [en]
thermal runaway, composite curing, thick composite laminates, shell structures, composite pipes, stability criterion, perturbation analysis, Damköhler number, Biot number, process design
National Category
Composite Science and Engineering Fluid Mechanics
Research subject
Energy Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-119160DOI: 10.3390/ma19143132ISI: 001833048700001PubMedID: 42513865Scopus ID: 2-s2.0-105045834976OAI: oai:DiVA.org:ltu-119160DiVA, id: diva2:2089734
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Full text license: CC BY

Available from: 2026-08-04 Created: 2026-08-04 Last updated: 2026-08-04Bibliographically approved

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