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Engineering for Circularity in Production Systems: Early Equipment Design
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences.ORCID iD: 0009-0006-7026-3561
2026 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Circularity has been stressed as a key to reducing environmental impact, but the transition is going slower than anticipated. The manufacturing industry, as a large contributor to emissions, has started to adopt circularity for its products, but less attention has been given to production and the development of production systems. The production equipment represents a resource-intensive part of the production system and, therefore, offers significant potential for reducing environmental impacts. Development of production equipment constitutes a unique context. It requires accommodating both present and future products through flexibility and non-traditional configurations, early equipment supplier involvement with limited opportunities to address circularity jointly, and dealing with a complex item with several design parameters. Additionally, much development in the manufacturing industry takes place in already existing production systems, i.e., brownfield development, which is often characterised as a wicked problem. Despite the often long lifecycle of production equipment, reaching over decades, it is the design decisions taken by engineers in the early phases of development that will set the potential for circularity. Thus, circularity must be operationalised during this early design phase. Therefore, the purpose of this thesis is to explore engineering for circularity and how it can be operationalised in the context of production systems, with a particular focus on early equipment design.

The research presented in the thesis was conducted using an interactive research approach in close collaboration with several companies and includes both real-time and retrospective cases from the manufacturing industry, and a reference case from the retail sector. The findings contribute to an understanding of engineering for circularity, which emphasises the early design decisions balancing trade-offs between circularity and other optimisation objectives such as efficiency and usability of the production equipment. A systems perspective is considered key to understanding dependencies within the production system and how they influence the design. Additionally, the findings reveal the importance of mindset, values, and prevailing investment logics, demonstrating that the challenge of circularity extends beyond technological solutions. To operationalise engineering for circularity, the findings suggest utilising already existing engineering design strategies to both increase and embed circularity within engineering practices. The thesis concludes that the engineering design problem itself must be reframed to explicitly incorporate circularity as a prominent design directive.

Place, publisher, year, edition, pages
Eskilstuna: Mälardalens universitet, 2026.
Series
Mälardalen University Press Licentiate Theses, ISSN 1651-9256 ; 386
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Industrial Systems
Identifiers
URN: urn:nbn:se:mdh:diva-78415ISBN: 978-91-7485-767-2 (print)OAI: oai:DiVA.org:mdh-78415DiVA, id: diva2:2081798
Presentation
2026-10-07, C3-003, Mälardalens universitet, Eskilstuna, 13:15 (English)
Opponent
Supervisors
Available from: 2026-06-30 Created: 2026-06-30 Last updated: 2026-09-04Bibliographically approved
List of papers
1. Investing Ahead - Industrial Outlook on Circularity Within Production Development
Open this publication in new window or tab >>Investing Ahead - Industrial Outlook on Circularity Within Production Development
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2024 (English)In: Advances in Production Management Systems. Production Management Systems for Volatile, Uncertain, Complex, and Ambiguous Environments / [ed] Thürer, M., Riedel, R., von Cieminski, G., Romero, D., Springer-Verlag New York, 2024, p. 172-186Conference paper, Published paper (Refereed)
Abstract [en]

The manufacturing industry contributes to climate change and must take action to reach its high-set target. Implementation of circularity to reach sustainability has shown to be beneficial for products, but there is a lack of knowledge on how to transfer the concept to the design of factories. The purpose of the paper is to identify and systemically analyse areas of importance to enable circularity in production development to better understand what requires attention to achieve a circular factory. The focus of the study is on production development narrowed down to production equipment. A case study approach was used with interviews as the main method for data collection. Four main themes were identified: competence, collaboration, mindset and time. These were considered as areas of importance to enable circularity and to understand what needs further attention they were analysed in a systemic view of macro-, meso- and microlevel. The findings stress the need for investing in circularity in early phases to achieve circularity and that all levels of the industry need to take part in the transition towards circularity. Further, research within areas with similar complexities could benefit and learn from each other.

Place, publisher, year, edition, pages
Springer-Verlag New York, 2024
Series
IFIP Advances in Information and Communication Technology, ISSN 18684238
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:mdh:diva-68468 (URN)10.1007/978-3-031-71622-5_12 (DOI)001356130200012 ()2-s2.0-85204566183 (Scopus ID)9783031716218 (ISBN)
Conference
APMS 2024
Available from: 2024-09-16 Created: 2024-09-16 Last updated: 2026-06-30Bibliographically approved
2. Circular Engineering Asset Management – A Case Study on Prolonging the Lifetime of Inventories and Equipment
Open this publication in new window or tab >>Circular Engineering Asset Management – A Case Study on Prolonging the Lifetime of Inventories and Equipment
2026 (English)In: IFIP Advances in Information and Communication Technology, Springer Nature , 2026, p. 32-46Conference paper, Published paper (Refereed)
Abstract [en]

With the arising climate crisis and resource scarcity on our planet, companies need to drastically ensure a transition towards a circular economy. In fact, global resource consumption is more than 1.7 times the resources regenerated yearly. To tackle this, the emphasis often lies within products with the attempt at ensuring efficient use and prolongation of their lifetimes. Given the urgency of the climate crisis, a wider perspective must be taken to include also surrounding elements. A lesser emphasized area involves engineering assets (EAs), e.g. inventories and equipment. Prolonging the lifetime of EAs through remanufacturing, repairing, and reconditioning might lead to the reduction of resource usage and aid in battling the climate crisis. However, extensive and widespread comprehension of how to prolong the lifetime of EAs is currently limited. Therefore, the purpose of this research is, through a case study, to identify how the prolongation of the lifetime of EAs can be successfully realized. To fulfil the purpose, data collection has been achieved through several interviews and document studies with a large retail company in Sweden. Employees with various roles at the case company have been interviewed, ensuring a richer picture of the company’s engineering asset management (EAM). A SWOT analysis has been conducted, describing the strengths, weaknesses, opportunities and threats divided into strategical, tactical and operational levels. The novelty of the research lies in combining these two in the context of EAM in the retail industry with the aim of achieving circularity.

Place, publisher, year, edition, pages
Springer Nature, 2026
Series
IFIP Advances in Information and Communication Technology, ISSN 1868-4238, E-ISSN 1868-422X
Keywords
Asset Management, Circular Economy, Circularity, Engineering Assets, Swot Analysis, Human Resource Management, Information Systems, Information Use, Assets Management, Case-studies, Engineering Asset Managements, Global Resources, Resource Scarcity, Resources Consumption
National Category
Other Social Sciences not elsewhere specified
Identifiers
urn:nbn:se:mdh:diva-73397 (URN)10.1007/978-3-032-03546-2_3 (DOI)001583184300003 ()2-s2.0-105015500397 (Scopus ID)9783032035455 (ISBN)
Conference
44th IFIP WG 5.7 International Conference on Advances in Production Management Systems, APMS 2025, Kamakura, Japan, 31 August - 4 September, 2025
Available from: 2025-09-24 Created: 2025-09-24 Last updated: 2026-06-30Bibliographically approved
3. Enabling Circularity for Production System Design: The Convergence of DfX and R-Principles
Open this publication in new window or tab >>Enabling Circularity for Production System Design: The Convergence of DfX and R-Principles
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2026 (English)In: Procedia Computer Science, Elsevier BV , 2026, p. 2595-2605Conference paper, Published paper (Refereed)
Abstract [en]

Accelerating the transition towards circularity is increasingly critical. While efforts within the manufacturing industry have focused on product circularity, there is a need to broaden the scope to include production systems and equipment. R-principles, such as reduce, reuse, recycle, offer a general approach to circularity, but lack sector-specific action points. Design for X (DfX) methods have shown potential to support circularity and could potentially facilitate the R-principles, but are in need of further research to understand their connections. This study aims to investigate the convergence between commonly used DfX approaches and R-principles and how it could enable circularity in production equipment design. A case study approach was applied, combining data from a literature review with empirical data from industry. The findings contribute to the understanding of how already existing DfX methods could promote circularity, accelerating the transitions towards circularity for the whole manufacturing industry.

Place, publisher, year, edition, pages
Elsevier BV, 2026
Series
Procedia Computer Science, ISSN 1877-0509
Keywords
Circularity, Industrial Systems, Production Development, Production Equipment, R-principles, Design for X, Manufacturing industries, Production equipments, Production system, Production system designs, R-principle, Reuse
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:mdh:diva-77548 (URN)10.1016/j.procs.2026.02.296 (DOI)2-s2.0-105040216306 (Scopus ID)
Conference
7th International Conference on Industry of the Future and Smart Manufacturing, former International Conference on Industry 4.0 and Smart Manufacturing, 12-14 November, 2025, Malta, Malta
Available from: 2026-06-11 Created: 2026-06-11 Last updated: 2026-06-30Bibliographically approved
4. Circularity beyond frameworks: Practical insights from production system development in the manufacturing industry​
Open this publication in new window or tab >>Circularity beyond frameworks: Practical insights from production system development in the manufacturing industry​
(English)Manuscript (preprint) (Other academic)
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Industrial Systems
Identifiers
urn:nbn:se:mdh:diva-78414 (URN)
Available from: 2026-06-30 Created: 2026-06-30 Last updated: 2026-06-30Bibliographically approved

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