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A comparison of penetration depth of air and hydrogen across a range of nozzle velocity in a slag-fuming furnace
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences.
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences.ORCID iD: 0000-0002-8466-356X
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences. Hitachi Energy Research, Forskargränd 7, Västerås, 72178, Sweden.ORCID iD: 0000-0001-8849-7661
2026 (English)In: PROCEEDINGS OF THE 14TH TSME INTERNATIONAL CONFERENCE ON MECHANICAL ENGINEERING 2024 (TSME-ICoME 2024), AIP Publishing , 2026, no 1Conference paper, Published paper (Refereed)
Abstract [en]

This study used the Eulerian approach to investigate the effect of the type of gas on the depth of penetration and bubble distribution in a 2.5 × 0.3 × 5 m slag-fuming furnace without considering chemical reactions. The research compared the depth of penetration of air and hydrogen under similar injection conditions, specifically with a nozzle velocity (Vn) ranging from 10 to 110m/s and a temperature of 400 K, through a tuyere nozzle with a diameter (Dn) of 50 mm. The slag, a multicomponent liquid consisting of 12 components, is kept at a constant temperature (Ts) of 1,220 K. The gas-liquid interaction is simulated fortwo seconds using Star CCM+, employing the k -ϵ turbulence model and the S-Gamma model for the population model. Adaptive mesh refinement and adaptive time steps are utilised to accurately capture the liquid-gas interface and ensure convergence control. In the present study, while airflow carries coal particles, hydrogen flows as pure gas (without coal particles) through the nozzles (tuyere). Following thorough validation against experimental and numerical data, the study compared the Froude number for hydrogen and air in the specified range of Vn. The results indicate that the bubbles are concentrated within a range of 4.3 to 8.1 mm in front of the nozzle. Over time, the distribution of bubble sizes in the upward-moving zone expands. This expansion is likely due to the merging of bubbles, the increasing penetration depth, and the swelling velocity of the slag. 

Place, publisher, year, edition, pages
AIP Publishing , 2026. no 1
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:mdh:diva-77171DOI: 10.1063/5.0341095Scopus ID: 2-s2.0-105039846488ISBN: 9780735453982 (print)OAI: oai:DiVA.org:mdh-77171DiVA, id: diva2:2065612
Conference
14TH TSME INTERNATIONAL CONFERENCE ON MECHANICAL ENGINEERING 2024 (TSME-ICoME 2024), 10-13 december 2024, Pattaya, Thailand
Available from: 2026-06-03 Created: 2026-06-03 Last updated: 2026-06-03Bibliographically approved

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Mesgarpour, MehrdadKyprianidis, KonstantinosBel Fdhila, Rebei
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