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A vision for leveraging product information and log files to enable smart-troubleshooting of heterogeneous interconnected devices
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation.ORCID iD: 0009-0009-9081-5476
Mälardalen University, School of Innovation, Design and Engineering, Embedded Systems.ORCID iD: 0000-0002-8027-0611
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation.ORCID iD: 0000-0002-2833-7196
2025 (English)In: ICHMS 2025 - 5th IEEE International Conference on Human-Machine Systems: AI and Large Language Models: Transforming Human-Machine Interactions, Institute of Electrical and Electronics Engineers (IEEE) , 2025, p. 302-307Conference paper, Published paper (Other academic)
Abstract [en]

Smart-troubleshooting refers to the semiautomatic process that identifies system failures, matches them with relevant troubleshooting information, and applies recovery or reconfiguration actions. The concept of smarttroubleshooting originates from the necessity to manage the increasing complexity of interconnected devices in environments like human robot interaction, smart cities, Internet of Things, Industry 4.0, and cyber-physical systems. Smart-troubleshooting remains incomplete, with existing studies addressing only parts of the problem. We propose a methodology that integrates product information and log files, enabling data collection, analysis, and synthesis to enhance system resilience and enable self-healing. First, we describe the methodology that implements the vision of smart-troubleshooting by integrating product information and log files to automate failure detection and resolution in interconnected systems. The methodology introduces key innovations by automating the correlation of failures through the integration of product data and log files, detecting real-time patterns using data mining techniques, and incorporating a feedback loop that allows the system to continuously improve its response to future issues. We validate the methodology through a mixed methods approach, using surveys and interviews to gather expert feedback and assess its practical applicability. In particular, we distributed the survey to 40 practitioners in the maintenance domain. We extracted, analyzed, and synthesized the survey data, complementing it with qualitative insights from four online, semi-structured, in-depth interviews. 

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE) , 2025. p. 302-307
Keywords [en]
cyberphysical systems, Industry 4.0, log analysis, machine learning, product information, Smart-troubleshooting
National Category
Computer Sciences
Identifiers
URN: urn:nbn:se:mdh:diva-69264DOI: 10.1109/ICHMS65439.2025.11154219Scopus ID: 2-s2.0-105017759493ISBN: 9798331521646 (print)OAI: oai:DiVA.org:mdh-69264DiVA, id: diva2:1918283
Conference
5th IEEE International Conference on Human-Machine Systems, ICHMS 2025, Abu Dhabi, United Arab Emirates, 26-28 May, 2025
Available from: 2024-12-04 Created: 2024-12-04 Last updated: 2026-02-06Bibliographically approved
In thesis
1. Smart-troubleshooting in Industry 4.0 leveraging log files and product information
Open this publication in new window or tab >>Smart-troubleshooting in Industry 4.0 leveraging log files and product information
2025 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Connected internet of things devices are becoming more powerful, yet the chal-lenge of effectively managing them to prevent failures remains ongoing. In somescenarios, such as with devices produced by a single company, it is possibleto use the same fault detection provided by the manufacturer and follow theinstruction for resolving the threat. In other cases, such as with devices producedby different companies, the heterogeneity of devices necessitates a more detailedand complex approach to fault detection. Log files, which are records of eventsor processes generated by a device’s software or hardware, are crucial for moni-toring device behavior. It is important to consider the diversity of log files anddata to detect threats, identify their root causes, and provide effective solutions.In the realm of troubleshooting interconnected internet of things devices, currentsolutions predominantly address homogeneous device environments, whichlimits their scalability and adaptability to diverse device types and configura-tions. Instead, a more flexible approach is needed; one that can accommodatea variety of connected devices while minimizing reliance on specific companyinstructions. One such method is Smart-troubleshooting which involves a 4-stepcycle which include prevention, detection and diagnosis, recovery, and evolutionof threats. Given these premises, the ultimate goal of this research is to definea smart-troubleshooting approach based on log files and product information.By leveraging a generalized methodology, this approach seeks to enhance themanagement of internet of things systems in complex, multi-manufacturer en-vironments. This thesis focuses on a systematic review of log files and thestate of the art in troubleshooting methodologies. During the research, thescarcity of publicly available log files for troubleshooting purposes was identified. Consequently, a method was proposed for generating synthetic log filesusing generative adversarial networks. The proposed methodology leveragesthese log files along with product information to enhance smart-troubleshooting.To validate the approach and gather industry feedback, questionnaires and in-terviews was conducted. Following this, machine learning algorithms will beemployed to implement and refine the proposed method. By leveraging a gener-alized methodology, this approach seeks to improve the management and faultdetection of internet of things systems in complex, heterogeneous environments.

Place, publisher, year, edition, pages
Eskilstuna: Mälardalen University, 2025
Series
Mälardalen University Press Licentiate Theses, ISSN 1651-9256 ; 369
Keywords
Smart-troubleshooting, log analysis, resilience, cyber-physical systems, anomaly detection, machine learning, Industry 4.0.
National Category
Computer Sciences
Research subject
Computer Science
Identifiers
urn:nbn:se:mdh:diva-69307 (URN)978-91-7485-694-1 (ISBN)
Presentation
2025-01-23, C3-003, Mälardalens universitet, Eskilstuna, 09:30 (English)
Opponent
Supervisors
Available from: 2024-12-12 Created: 2024-12-06 Last updated: 2025-10-10Bibliographically approved

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Citation style
  • apa
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