Recent technological developments have caused a renewed interest in the brushless excitation system. With the application of wireless communication, the conventional diode bridge has been replaced with fully controllable thyristors on the shaft. It offers the same dynamic performance as the conventional static excitation system. The thyristor bridge of the conventional three-phase exciter needs to be controlled with a high firing angle in normal operation in order to fulfill a requirement of both a high ceiling voltage and a high ceiling current. A high firing angle causes high torque ripple to be absorbed by the exciter stator and a low power factor results in a low utilization of the designed exciter. In this contribution, we present a strategy that solves this problem by looking into combinations of thyristor configurations of a double-star six-phase connection of the exciter. Experimental results are used to verify the circuit models implemented for this investigation. A hybrid-mode 12-pulse thyristor bridge configuration seems to be a good solution for implementations in commercial apparatus. An additional switch interconnects two separate thyristor bridges from parallel- to series connection at the rectifier output, and utilizes the advantages of both topologies.
The grid code, FIKS, from the Norwegian transmission system operator (TSO), Statnett, states that synchronous generators > 25MVA, must have a static excitation system. However, an improved brushless excitation system is in operation on some commercial power plants (36MVA, 93.75rpm & 52MVA, 166.67rpm) with grid-assisting performance beyond the conventional static system. The convenional diode bridge is replaced with a remote-controlled thyristor bridge on the shaft. If wireless communication is not allowed, a control signal through brushes should be employed instead. The thesis explores the expected new era for large brushless hydrogenerators. The proposed brushless system have benefits of reduced regular maintenance due to elimination of brushes and reduced unscheduled maintenance due to redundancy; causing a redused cost-of-energy. A six-phase exciter design with a hybrid-mode thyristor bridge interface leads to improved fault-tolerance, better controllability, minimized torque pulsations and reduced armature currents of the exciter. Excitation boosting (EB) capability is included in the brushless system without additional components or circuitry, contrary to the static excitation system. The brushless excitation system is made insensitive to voltage dips in the interconnected grid, causing improved fault ride-through (FRT) capability and power system stabilizer (PSS) actions.
Børsteløse magne seringsutrustninger kom på 1950-tallet etter er utviklingen av kompakte høyeffekts silisium- dioder. I prinsippet bygde man en forvrengt synkronmaskin og puttet den på samme akslingen som synkrongeneratoren. Feltviklingen på denne maskinen lå i stator, mens den trefasede armaturviklingen ble satt i rotor. En roterende diodebro paå akslingen knyttet magnetiseringsmaskinen sammen med generatorens feltvikling.Den trege responsen l den børsteløse magnetiseringsutrustningen er hovedårsaken l at den ikke slo igjennom tross redusert vedlikehold av magnetiseringssystemet. Paå 1980-tallet forsøkte man å bygge en magnetiseringsmaskin med lave induktanser for å gjøre responsen like rask som statiske magnetiseringsutrustninger. Denne artikkelen viser til at den roterende diodebroen kan byttes ut med en thyristorbro på akslingen, og dermed forbedre stegresponsen. I tillegg har systemet fordeler i forhold til magnetiserinssystemets evne til å motstå spenningsdipper på nett, derav FRT-kapabilitet. En sammenligning med statisk system blir gjort.
The Norwegian Network Code FIKS from the Norwegian Transmission System Operator (TSO) Statnett, states that synchronous generators ≥ 25 MVA must have a static excitation system. It also includes requirements on the step time response and the available field winding ceiling voltage of the excitation system. An improved brushless excitation system is in operation in some pilot power plants. A rotating thyristor bridge is controlled via Bluetooth. The step time response is as fast as conventional static excitation systems. However, a ceiling voltage factor of 2 requires the thyristor bridge to operate at firing angles about 60 degrees. High torque pulsations, low power factor and low utilization of the exciter is the end result. New power electronic interfaces on the shaft results in a betterutilization of the designed exciter and improves the mechanical performance as well as the controllability of the generator field winding. Permanent magnet rotating exciters increase the field forcing strength of the synchronous generator, yielding improved transient stability (Fault Ride-Through req.). Brushless exciters also reduces regular maintenance of the generator. The thesis includes experiments on a state of the art synchronous generator test setup including constructed PM exciter and different power electronic solutions. Some investigations has been done on industrial power plants as well.
A new high-speed-response dual-star brushless rotating exciter has been recently proposed, which utilizes two rotating thyristor rectifiers in a hybrid-mode topology. However, dissymmetries tend to occur in large-scale apparatus, which ultimately results in an undesired unbalanced loading of the topology. Moreover, the topology provides a possibility for compensation via asymmetrical firing, which serves as a promising solution to be investigated. This letter proposes an active current sharing adjustment method between the parallel thyristor bridges. The method improves controllability and performance compared with the alternative “skip firing” approach, and it can replace the interphase reactors (IPRs) in large direct current applications.
The excitation system plays a critical role in the operation of synchronous generators. An equipment failure could impact the voltage quality for smaller grids. Further, it can lead to cost penalties and reduced production for the power plant owner. Recently, a new high-speed-response rotating brushless exciter was developed that employs remote control of the rotating thyristors on the generator shaft. This has led to new possibilities for improving the performance of brushless exciters. This contribution investigates the failure modes of a dual-star outer pole exciter that feeds two separate thyristor bridges connected in parallel during normal operation. The possibility of redundant postfault operation due to open-thyristor or open-phase faults are demonstrated using experimental testing. The system is compared with the fault performance of a conventional three-phase system. This work includes the implementation and validation of a fault-predicting double d-q exciter model. In addition, the dangerous effects of a shorted-thyristor fault are investigated. A "skip firing" protection technique is briefly demonstrated for the fast isolation of such faults, yielding nondestructive postfault recovery and redundant failure-mode operation. The evidence shows that the dual-star exciter is a competitive choice for the future development of fault-tolerant brushless exciters.
Generally, PM machines are used as PMG pre-exciters in 3-stage brushless excitations systems. This paperpresents the design, characterization and prototyping of a rotatingbrushless PM exciter used in a proposed 2-stage excitation systemfor a synchronous generator. The proposed design reduces thenumber of components compared with conventional systems.A comparison with the state-of-the-art conventional excitationsystems is given. The design of a fast-response, or high initialresponse, brushless exciter requires active rectification on therotating frame, replacing the non-controllable diode bridge. Theobjective was to construct an exciter with the capability of a50 Aoutput field current as well as a high value of the available ceilingvoltage and ceiling current. The final exciter was constructed to befitted into an in-house synchronous generator test setup. A finiteelement model of the exciter was validated with experimentalmeasurements. The exciter prototype is also compared with analternative armature design with non-overlapping single-layerconcentrated windings but with the same main dimensions.The paper includes a general design procedure suitable foroptimization of PM brushless exciters that fulfill the requirementsof their synchronous generators and the grid.
This paper deals with the characterization and construction of a rotating brushless PM exciter intended for synchronous generator excitation purposes. Traditionally, PM exciters are used as pre-exciters in synchronous generator excitations systems. In order to reduce the number of components and to increase the step time response of the system, a PM exciter is designed as an outer pole PM machine, with permanent magnets on the stator and armature windings on the rotor. The exciter was constructed electrically and mechanically to be fitted into an in-house synchronous generator test setup. A finite element model of the exciter was validated with no-load measurements of voltages and magnetic flux densities. The exciter was then characterized with unsaturated and saturated parameters.
his paper investigates the performance of different power electronic interfaces for a rotating brushless permanent magnet exciter, designed for a synchronous generator test setup. A passive rotating diode bridge is commonly used as the rotating interface on conventional brushless excitation systems. Those systems are known to be slow dynamically, since they cannot control the generator field voltage directly. Including active switching components on the rotating shaft, like thyristors or transistors, brushless excitation systems can be comparable to static excitation systems. Brushless excitation systems has the benefit of less regular maintenance. With permanent magnets on the stator of the designed exciter, the excitation system improves its field forcing capability. Results show that modern power electronic interfaces utilize the exciter machine optimally, increase the power factor, reduce the torque pulsations, maintain the available field winding ceiling voltage and improve the field winding controllability.
The static exciter is dominating among large grid-connected generators due to the weak dynamic performance of conventional brushless exciters. In this paper, a six-phase outer pole permanent magnet rotating brushless exciter is evaluated with different active rectification topologies. Both thyristor-based and chopper-based topologies are considered. A fast-response brushless excitation system is obtained by replacing the conventional rotating diode bridge rectifier with the proposed active rectification topologies on the shaft. The given two-stage system generates its own excitation power directly from the shaft, contrary to static exciters. The selection of an appropriate rectification topology could minimize the rotor armature phase currents for a given generator field current. The objective is a high power factor and a high utilization of the exciter machine. An optimal rectification topology makes higher ceiling currents possible, improving the transient behavior of the synchronous generator. In this paper we show that six-phase topologies add complexity, but improve exciter redundancy, increase the available ceiling voltage and reduce the steady state torque ripple. Experimental results are given for validating the models implemented for the analysis.
This paper investigates the performance of different power electronic interfaces for a rotating brushless permanent magnet exciter, designed for a synchronous generator test setup. A passive rotating diode bridge is commonly used as the rotating interface in conventional brushless excitation systems. Those systems are known to be slow dynamically, since they cannot control the generator field voltage directly. Including active switching components on the rotating shaft, like thyristors or transistors, brushless excitation systems can be comparable to static excitation systems. Brushless excitation systems has the benefit of less regular maintenance. With permanent magnets on the stator of the designed exciter, the excitation system improves its field forcing capability. Results show that modern power electronic interfaces utilize the exciter machine optimally, increase the power factor, reduce the torque pulsations, maintain the available field winding ceiling voltage and improve the field winding controllability.
Field-wound synchronous machines represent the majority of large power generating units and special high-power motor solutions, because they offer high efficiency, flexible field excitation and deep flux weakening capability. In this contribution, we present a comprehensive survey of the modern approaches of excitation systems for synchronous machines. Specifically, the fundamental theory, typical de-excitation methods and excitation equipment topologies. Finally, we describe the latest trends in static, brushless and harmonic exciters, current challenges and future opportunities.
The thyristor bridge rectifier has proven to be a reliable solution regarding control of excitation equipment for synchronous generators. However, in rotating brushless exciters, the diode rectifier is the dominant topology on the shaft. In order to improve the step response of rotating exciters, one could put a thyristor bridge rectifier on the rotating part and control the firing angle remotely from a stationary controller. This paper compares different multiphase configurations of permanent magnet synchronous machines as a rotating exciter and discusses the possibility to reduce the torque ripple by selecting the appropriate rectification topology. The paper also explains the implications of the self and mutual inductances of the armature windings for the performance of the exciter.
A fast step response of an excitation system is critical for a synchronous generator in order to maintain stability under disturbances in the interconnected power grid. This is the main reason that the static excitation system has been preferred for large synchronous generators. Some transmission system operators even have requirements that the excitation system should be static for synchronous generators above a certain size. The requirement is set in order to fulfill a certain goal for the step time response. As technology progresses forward, the static excitation system will not any longer be the only option for a fast controllable excitation system. New brushless rotating excitation systems, with wireless control interfaces, can be even faster than the static excitation system. They also reduce the need of maintenance of the synchronous generator. With permanent magnet exciters, the excitation system can be independent from the grid, maintaining the excitation response under voltage dips in the power grid. This paper evaluates the dynamic performance of the static excitation system compared with different types of brushless rotating excitation systems.
The flexible generation of electrical energy is heavily dependent on hydropower. Advanced control systems may offer an enhanced operational security. During power system disturbances, a generator may need to operate beyond its limits to maintain a stable operation. This increased performance can be obtained if the total thermal capacity of the generator is exploited by applying optimal control theory in the automatic voltage regulator (AVR). A low order model is required for online implementation and prediction of critical thermal stresses in the machine. Periodic extension of the generator capability diagram has been historically overlooked. In this contribution, a thermal network for air-cooled hydrogenerators for use in real-time monitoring and optimal control is proposed and validated. The thermal model is extended with a heat exchanger model. The dynamic model is developed from an energy balance of the system and verified through FEM simulations and temperature measurements in a case study. Transient simulation results of the online low order model are in good agreement with measurements. Finally, a satisfactory simulator speed is obtained which confirms the feasibility of this approach in real-world applications.