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Impact of PCB manufacturing process variations on trace impedance
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Embedded Internet Systems Lab.
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Signals and Systems.ORCID iD: 0000-0002-6216-6132
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Embedded Internet Systems Lab.ORCID iD: 0000-0002-4133-3317
2012 (English)In: IEEE Transactions on Signal Processing, ISSN 1053-587X, E-ISSN 1941-0476, Vol. 39, no 1, 20-24 p.Article in journal (Refereed) Published
Abstract [en]

This paper demonstrates statistically the impact of PCB manufacturing variations on the characteristic impedance. Moreover, it shows that the characteristics of the PCBs vary across different suppliers. These differences cannot be tolerated in some applications where the characteristic impedance is restricted to be within a specific range. We sampled 3 x 20 PCBs, each batch of twenty is ordered from a different manufacturer: The sampling consisted of measuring the phase shift between the reflected and the incident signals when injecting a ISO MHz sinewave into a PCB trace. The trace is selected to be the same for all samples. All the PCBs are ordered to be identical and designed for 50 devices. Our conclusion was drawn after running the T-tests to assess statistically the significance of the difference occurring between the PCBs. Based on the computed P-values all three batches are different from each other in the mean of the measured phase shift with 95 % confidence. The difference between the measured and the expected characteristic impedance is found as 3 %, 10 % and 20 %for these three manufacturers. We also witnessed board- to-board variations even within the same batch and from the same supplier due to the process instability by looking at the probability density of having the same phase shift that is equal to the mean. Some samples showed 2.6 % to 3.5 % difference above the mean.

Place, publisher, year, edition, pages
2012. Vol. 39, no 1, 20-24 p.
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering Signal Processing
Research subject
Industrial Electronics; Signal Processing
Identifiers
URN: urn:nbn:se:ltu:diva-15866Local ID: f6ebbe49-f2b9-4124-bb4c-91d43369756cOAI: oai:DiVA.org:ltu-15866DiVA: diva2:988842
Note
Godkänd; 2012; 20121221 (andbra)Available from: 2016-09-29 Created: 2016-09-29 Last updated: 2017-11-24Bibliographically approved

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