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Alternative binder phases for WC cemented carbides
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering.
2014 (English)Independent thesis Advanced level (degree of Master (Two Years)), 20 credits / 30 HE creditsStudent thesis
Abstract [en]

WC cemented carbides are composites consisting of WC and a binder phase. WC/Co is widely used as cutting tools due to its excellent combination of hardness and toughness. This thesis work was performed at the R&D department of Sandvik Coromant and aimed to find the alternative binder phase to substitute cobalt. Several compositions of Fe-Ni and Fe-Ni-Co binder have been investigated in this study. The WC/Co reference samples were also prepared. The initial compositions were decided by the CALPHAD method. The samples were then produced by the means of powder metallurgy. The producing conditions, especially the sintering conditions, were manipulated to achieve full dense and uniform samples. The samples were analyzed by XRD, LOM, SEM, and EDS. Mechanical properties test has also been performed.The results showed that adjustment on carbon content is necessary to attain desirable structure. Increasing Fe content in the binder tends to make the materials harder. For Fe-Ni and Fe-Ni-Co, the martensitic transformation is essential to the mechanical performance. The induced “transformation toughening” in 72Fe28Ni and 82Fe18Ni binders significantly promoted the toughness. Furthermore, the grain growth inhibition by Fe was confirmed. The relations between sintering temperature, grain size and mechanical properties have been discussed. Compared with the WC/Co references, several compositions showed close and even superior mechanical performance which might provide solutions for the future alternative binder phase.

Place, publisher, year, edition, pages
2014. , 121 p.
Keyword [en]
Binder phase, cemented carbides, WC, Co
National Category
Other Materials Engineering
URN: urn:nbn:se:kth:diva-168229OAI: diva2:815039
Subject / course
Physical Metallurgy
Educational program
Master of Science in Engineering - Materials Design and Engineering
Available from: 2015-05-29 Created: 2015-05-29 Last updated: 2015-05-29Bibliographically approved

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