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Topographic Estimation, Online Trajectory Rollout, and Experimental Platforms for Autonomous Forest Machines
KTH, School of Industrial Engineering and Management (ITM), Engineering Design, Mechatronics and Embedded Control Systems. MMK, ITM, KTH.ORCID iD: 0000-0002-6807-0553
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
SDG 9: Industry, innovation and infrastructure, SDG 8: Decent work and economic growth, SDG 11: Sustainable cities and communities, SDG 12: Responsible consumption and production, SDG 13: Climate action
Abstract [en]

This thesis presents a comprehensive framework for advancing autonomous operations in unstructured terrains, focusing on the forestry industry. The research addresses critical challenges in autonomous systems development by integrating cutting-edge navigation, perception, and control technologies. As automation demand in forestry grows, current systems struggle in unpredictable off-road terrains. Unlike structured road autonomy, forest machines must navigate rough, obstacle-filled landscapes without predefined paths, yet existing solutions lack the needed adaptability. Consequently, forestry remains reliant on manual labor, especially in planting and site preparation, where automation is limited. Tackling these challenges requires smarter autonomous navigation, enhanced machine-terrain interaction, and sustainable automation strategies that boost productivity while reducing environmental impact. Key contributions of this thesis include (1) a novel roll-out path planning algorithm leveraging terrain-vehicle interaction to optimize navigation in rough terrains, validated through simulations and real-world deployments, (2) a sensor fusion method combining LIDAR and stereo camera data to enhance topographic estimation with a good balance between accuracy and coverage, (3) a modular, reconfigurable test platform offering a scalable and cost-effective solution for evaluating autonomous system components, bridging the gap between simulation and real-world testing, and (4) a demonstration prototype system for autonomous plant regeneration, demonstrating the feasibility of fully autonomous forestry operations, including site preparation and planting, reducing environmental impacts, and improving efficiency. By addressing sustainability challenges and introducing robust methodologies for autonomous systems, this work contributes to the broader application of intelligent machinery in forestry and beyond.

Abstract [sv]

Denna avhandling presenterar en omfattande ram för att främja autonoma operationer i ostrukturerade terränger, med fokus på skogsindustrin. Forskningen adresserar kritiska utmaningar inom utvecklingen av autonoma system genom att integrera avancerade teknologier för navigation, perception och styrning. I takt med att efterfrågan på automatisering inom skogsbruk ökar, kämpar nuvarande system med att fungera effektivt i oförutsägbara off-road-miljöer. Till skillnad från strukturerad autonomi på väg måste skogsmaskiner navigera i ojämn, hinderfylld terräng utan fördefinierade vägar. Befintliga navigationslösningar saknar den anpassningsförmåga som krävs för dessa förhållanden. Som ett resultat förblir skogsbruket starkt beroende av manuellt arbete, särskilt inom plantering och markberedning, där automation fortfarande är begränsad. För att hantera dessa utmaningar krävs innovativa tillvägagångssätt för autonom navigation, mer intelligenta interaktioner mellan maskin och terräng, samt hållbara automatiseringsstrategier som ökar produktiviteten samtidigt som den ekologiska påverkan minimeras. De viktigaste bidragen inkluderar (1) en ny metod för roll-out vägplanering som utnyttjar interaktionen mellan terräng och fordon för att optimera navigering i svår terräng, validerad genom simuleringar och fältstudier, (2) en metod för sensorfusion som kombinerar LIDAR- och stereo-kameradata för att förbättra topografisk uppskattning med en god balans mellan noggrannhet och täckning, (3) utvecklingen av en modulär och omkonfigurerbar testplattform som erbjuder en skalbar och kostnadseffektiv lösning för att utvärdera komponenter i autonoma system, vilket överbryggar gapet mellan simulering och verkliga tester, och (4) forskningen kulminerar i projektet "Autoplant", som demonstrerar genomförbarheten av fullt autonoma skogsoperationer, inklusive markberedning och plantering, vilket minskar miljöpåverkan och ökar effektiviteten. Genom att adressera hållbarhetsutmaningar och introducera robusta metoder för autonoma system bidrar detta arbete till en bredare tillämpning av intelligenta maskiner inom skogsbruk och andra områden.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2025. , p. 77
Series
TRITA-ITM-AVL ; 2025:15
Keywords [en]
Autonomous systems, forest machinery, path planning, sensor fusion, sustainable forestry, robotics, unstructured terrain
National Category
Robotics and automation Computer Vision and Learning Systems Other Mechanical Engineering Forest Science Embedded Systems
Research subject
Machine Design
Identifiers
URN: urn:nbn:se:kth:diva-362879ISBN: 978-91-8106-253-3 (print)OAI: oai:DiVA.org:kth-362879DiVA, id: diva2:1955133
Public defence
2025-05-20, Sal Gladan / https://kth-se.zoom.us/j/63090566219, Brinellvägen 85, Stockholm, 09:00 (English)
Opponent
Supervisors
Projects
AUTO2AUTOPLANTAUTOPLANT2AUTOPLANT3
Funder
VinnovaAvailable from: 2025-04-29 Created: 2025-04-29 Last updated: 2025-05-13Bibliographically approved
List of papers
1. An efficient trajectory roll-out algorithm for autonomousarticulated vehicles in forest terrain
Open this publication in new window or tab >>An efficient trajectory roll-out algorithm for autonomousarticulated vehicles in forest terrain
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Path planning algorithms for terrain navigation are often computationally heavy and rely on categorizing the terrain, which results in limited solution spaces and hinders their real-time implementation.This paper presents a path planning method based on trajectory rollout and model-based forwardsimulation. The path planning algorithm follows a predefined global path with soft constraints forobstacle avoidance. The rollout algorithm proposes multiple candidate paths, which are evaluatedbased on the dynamics and geometries of the machine and the ground. The ground geometry in frontof the machine is dynamically recognized from on-board sensors. The algorithm is evaluated in bothsimulations and physical experiments on a full-scale forest machine. The results show that the pathplanner has a large success rate of finding a feasible path to the goal and is robust against sensornoises and unexpected disturbances in the machine and the forest environment.

Keywords
Trajectory rollout, Autonomous terrain vehicles, Real-Time path planning, Optimization algorithm
National Category
Robotics and automation Vehicle and Aerospace Engineering
Research subject
Machine Design
Identifiers
urn:nbn:se:kth:diva-362878 (URN)
Projects
AUTO2
Funder
Vinnova
Note

The paper was submitted in April 2024

QC 20250430

Available from: 2025-04-29 Created: 2025-04-29 Last updated: 2025-04-30Bibliographically approved
2. A Reconfigurable Test Platform For Developing Autonomous articulated Pendulum-Arm Suspension Forest Machines
Open this publication in new window or tab >>A Reconfigurable Test Platform For Developing Autonomous articulated Pendulum-Arm Suspension Forest Machines
2021 (English)In: Proceedings of the 20th International and 9th Americas Conference of the ISTVS / [ed] Massimo Martelli, József Kövecses, Mohit Shenvi, Jenna Dixon, International Society for Terrain-Vehicle Systems , 2021Conference paper, Published paper (Refereed)
Abstract [en]

Forest machines travel over rough and rocky terrain and the drivers suffer intensive whole body vibrations. Moreover, the heavy weight of the machine often damages soils and plants in the nature environment, which makes the forest industry less sustainable. Autonomous forest machines that can evenly distribute ground pressure and be remotely supervised are emerging solutions. The development of such vehicles requires not only simulations but also physical experiments. A scaled-down test platform emulating the real forest machine significantly reduces the development cost and improves safety. The machine studied in this paper is an articulated forwarder with six wheels mounted on six pendulum-arms. The angles of the pendulum-arms are controlled individually to balance the tire pressure and keep the chassis horizontal. To date, there is no affordable test platform with the same vehicle design. This paper elaborates the mechanical structure and electronics of the design of such a scaled-down test platform. The test platform is reconfigurable in both mechanical structure and the electronics. Its chassis has three sections connected by two actuated joints. Through the control on the two joints, the vehicle can be configured as two or three body sections. The usage of ROS middleware and the design of the electronic architecture allow easy reconfiguration of perception sensors and control actuators. The test platform uses a master-slave architecture of embedded controllers. The master controller is an on-board embedded computer running Linux. The slave controllers implement dedicated functions on perception, control and communication. The platform has a dedicated router to enable remote access to the system. Each pendulum-arm is controlled by a linear actuator and each wheel is controlled by a BLDC motor. The positions of the six arms are simultaneously coordinated by the master controller, so that the vehicle can travel on uneven terrain with higher speed, less cabin vibration, and a more horizontal chassis. The contribution of this paper is the detailed instruction on the design and manufacturing of a 1:5 scaled-down model of a forest forwarder, which can autonomously navigate in a forest environment.

Place, publisher, year, edition, pages
International Society for Terrain-Vehicle Systems, 2021
Keywords
Autonomous Forest Machines, Articulated Forwarder, Pendulum-Arm Suspension
National Category
Mechanical Engineering Vehicle and Aerospace Engineering Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
urn:nbn:se:kth:diva-308602 (URN)2-s2.0-85124567961 (Scopus ID)
Conference
20th International and 9th Americas Conference of the International Society for Terrain-Vehicle Systems, ISTVS 2021, Virtual/Online, 27-29 September 2021
Note

Part of proceedings: ISBN 978-1-942112-52-5

QC 20220215

Available from: 2022-02-11 Created: 2022-02-11 Last updated: 2025-04-29Bibliographically approved
3. Enhancing Off-Road Topography Estimation by Fusing LIDAR and Stereo Camera Data with Interpolated Ground Plane
Open this publication in new window or tab >>Enhancing Off-Road Topography Estimation by Fusing LIDAR and Stereo Camera Data with Interpolated Ground Plane
2025 (English)In: Sensors, E-ISSN 1424-8220, Vol. 25, no 2, article id 509Article in journal (Refereed) Published
Abstract [en]

Topography estimation is essential for autonomous off-road navigation. Common methods rely on point cloud data from, e.g., Light Detection and Ranging sensors (LIDARs) and stereo cameras. Stereo cameras produce dense point clouds with larger coverage but lower accuracy. LIDARs, on the other hand, have higher accuracy and longer range but much less coverage. LIDARs are also more expensive. The research question examines whether incorporating LIDARs can significantly improve stereo camera accuracy. Current sensor fusion methods use LIDARs' raw measurements directly; thus, the improvement in estimation accuracy is limited to only LIDAR-scanned locations The main contribution of our new method is to construct a reference ground plane through the interpolation of LIDAR data so that the interpolated maps have similar coverage as the stereo camera's point cloud. The interpolated maps are fused with the stereo camera point cloud via Kalman filters to improve a larger section of the topography map. The method is tested in three environments: controlled indoor, semi-controlled outdoor, and unstructured terrain. Compared to the existing method without LIDAR interpolation, the proposed approach reduces average error by 40% in the controlled environment and 67% in the semi-controlled environment, while maintaining large coverage. The unstructured environment evaluation confirms its corrective impact.

Place, publisher, year, edition, pages
MDPI AG, 2025
Keywords
sensor-fusion, topography estimation, ground interpolation, Kalman filter, off-road navigation
National Category
Control Engineering Computer graphics and computer vision
Identifiers
urn:nbn:se:kth:diva-359935 (URN)10.3390/s25020509 (DOI)001405346100001 ()39860879 (PubMedID)2-s2.0-85215773628 (Scopus ID)
Note

QC 20250213

Available from: 2025-02-13 Created: 2025-02-13 Last updated: 2025-04-29Bibliographically approved
4. Autoplant—Autonomous Site Preparation and Tree Planting for a Sustainable Bioeconomy
Open this publication in new window or tab >>Autoplant—Autonomous Site Preparation and Tree Planting for a Sustainable Bioeconomy
Show others...
2024 (English)In: Forests, E-ISSN 1999-4907, Vol. 15, no 2, article id 263Article in journal (Refereed) Published
Abstract [en]

Sustainable forestry requires efficient regeneration methods to ensure that new forests are established quickly. In Sweden, 99% of the planting is manual, but finding labor for this arduous work is difficult. An autonomous scarifying and planting machine with high precision, low environmental impact, and a good work environment would meet the needs of the forest industry. For two years, a collaborative group of researchers, manufacturers, and users (forest companies) has worked together on developing and testing a new concept for autonomous forest regeneration (Autoplant). The concept comprises several subsystems, i.e., regeneration and route planning, autonomous driving (path planning), new technology for forest regeneration with minimal environmental impact, automatic plant management, crane motion planning, detection of planting spots, and follow-up. The subsystems were tested separately and integrated together during a field test at a clearcut. The concept shows great potential, especially from an environmental perspective, with significantly reduced soil disturbances, from approximately 50% (the area proportion of the area disturbed by disc trenching) to less than 3%. The Autoplant project highlights the challenges and opportunities related to future development, e.g., the relation between machine cost and operating speed, sensor robustness in response to vibrations and weather, and precision in detecting the size and type of obstacles during autonomous driving and planting.

Place, publisher, year, edition, pages
MDPI AG, 2024
Keywords
automation, mechanical site preparation, motion planning, obstacle detection, planting, route planning, silviculture, system analysis
National Category
Forest Science
Identifiers
urn:nbn:se:kth:diva-344178 (URN)10.3390/f15020263 (DOI)001172164500001 ()2-s2.0-85185838051 (Scopus ID)
Note

QC 20240307

Available from: 2024-03-06 Created: 2024-03-06 Last updated: 2025-04-29Bibliographically approved

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CiteExportLink to record
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