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Integrated vision-based seam tracking system for robotic laser welding of curved closed square butt joints
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0002-8771-7404
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0001-5734-294X
2025 (English)In: The International Journal of Advanced Manufacturing Technology, ISSN 0268-3768, E-ISSN 1433-3015, p. 1-13Article in journal (Refereed) Accepted
Abstract [en]

This study presents a vision-based closed-loop tracking system designed specifcally for robotic laser beam welding of curved and closed square butt joints. The proposed system is compared against 11 existing solutions reported in the literature, which employ various sensor principles for the same application. The system employs a non-contact, non-intrusive machine vision approach, seamlessly integrated into the laser beam welding head to mitigate challenges associated with sensor forerun. Key features include an of-axis LED illumination, an optical flter, and a movable actuator, facilitating real-time image processing and closed-loop control during the welding process. Experimental validation was conducted on stainless-steel plates with complex closed square butt joints. The system achieved a mean absolute joint-to-beam ofset of 0.14 mm across four test cases, with a maximum ofset of 0.85 mm, demonstrating its robustness and precision. Comparative analysis underscores the proposed method’s advantages, showcasing its potential for industrial applications in laser beam welding of geometrically challenging joints.

Place, publisher, year, edition, pages
2025. p. 1-13
Keywords [en]
Robotic laser welding · Seam tracking · Machine vision · Image processing · Non-contact sensing · Automatic control
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:hv:diva-23193DOI: 10.1007/s00170-025-15357-6OAI: oai:DiVA.org:hv-23193DiVA, id: diva2:1946992
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CC BY 4.0

Available from: 2025-03-24 Created: 2025-03-24 Last updated: 2025-03-24

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Nilsen, MorganSikström, Fredrik
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CiteExportLink to record
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Cite
Citation style
  • apa
  • ieee
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  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
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  • nn-NO
  • nn-NB
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  • Other locale
More languages
Output format
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