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Exploring Circular Economy Practices in the Metalworking Sector: Insights from Small and Medium-Sized Enterprises
Luleå University of Technology, Department of Social Sciences, Technology and Arts, Humans and Technology.ORCID iD: 0009-0007-0679-7021
2025 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Due to environmental pressures and limited raw material availability, the adoption of resource-efficient approaches is becoming increasingly important in the metalworking sector. This thesis focuses on tungsten carbide metal cutting tools, which present significant challenges for circular transitions owing to their critical material composition and high performance demands. The main objective is to identify practices, frameworks, and digital solutions that support a shift from linear to circular models in metalworking, with particular attention to traceability, collaboration, and lifecycle management.

The research design encompasses interviews, workshops, and on-site observations conducted with Swedish small and medium-sized enterprises in collaboration with a global tool manufacturer. By integrating these empirical insights with theoretical perspectives on circular economy, the study explores how a dynamic QR-code system can facilitate real-time data exchange, enhance reconditioning processes, and foster shared accountability. The analysis highlights frequent inefficiencies in material handling, limited communication across the supply chain, and fragmented decision-making procedures, all of which contribute to resource wastage and less circular production systems.

Key findings included several important points. First, Structured traceability solutions enhanced coordination, ensuring that worn tools were retrieved or remanufactured in a timely manner. Second, holistic production system thinking helps companies align their strategic aims with everyday shop-floor practices, thus bridging the gap between sustainability goals and operational realities. Finally, robust stakeholder engagement—spanning designers, operators, and refurbishing partners—proves vital for establishing a more efficient, digitally integrated network of tool users.

It can be concluded that combining collaborative frameworks, digital traceability, and system-wide decision-making offers a path for the metalworks sector to remain competitive while significantly reducing its environmental footprint. By integrating these measures into existing workflows, SMEs and larger enterprises can enhance resource utilization, extend tool lifespans, and improve their sustainability in an evolving global marketplace.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2025. , p. 134
Series
Licentiate thesis / Luleå University of Technology, ISSN 1402-1757
Keywords [en]
Circular economy, metal cutting tools, metalworking, tungsten carbide, traceability, lifecycle management, collaborative frameworks, digital solutions, resource efficiency, Decision-making tool
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Product Innovation
Identifiers
URN: urn:nbn:se:ltu:diva-112055ISBN: 978-91-8048-797-9 (print)ISBN: 978-91-8048-798-6 (electronic)OAI: oai:DiVA.org:ltu-112055DiVA, id: diva2:1945531
Presentation
2025-05-22, E632, Luleå University of Technology, Luleå, 09:00 (English)
Opponent
Supervisors
Available from: 2025-03-18 Created: 2025-03-18 Last updated: 2025-04-30Bibliographically approved
List of papers
1. Enabling Factors for Circularity in the Metal Cutting Industry - With Focus on High-Value Circular Tools
Open this publication in new window or tab >>Enabling Factors for Circularity in the Metal Cutting Industry - With Focus on High-Value Circular Tools
2024 (English)In: Sustainable Production through Advanced Manufacturing, Intelligent Automation and Work Integrated Learning: Proceedings of the 11th Swedish Production Symposium (SPS2024) / [ed] Joel Andersson; Shrikant Joshi; Lennart Malmskold; Fabian Hanning, IOS Press, 2024, p. 502-519Conference paper, Published paper (Refereed)
Abstract [en]

Metal cutting industry, a key sector in manufacturing, is grappling with the transition to a "net-zero industry" to mitigate climate change and reach sustainable practices. Rare and exclusive materials make recycling and reusing cutting tools more pressing and necessitate efficient circular material flows. The purpose of this research is to explore how collaboration can facilitate circularity in the cutting tool industry. It examines the involvement of stakeholders and their roles in achieving a circular lifecycle for cutting tools. To investigate the interaction between metal cutting tools suppliers and Small and Medium-sized Enterprises (SMEs), this study used a mixed-methods approach that includes data from literature, interviews, and document study. Empirical data is gathered to investigate the factors driving circularity and to identify important participants in the lifecycle of cutting tools. The study revealed challenges to the current situation including underutilization of tools due to the absence of a standardization process and subjective operator judgment, as well as lack of traceability of the tools both internally at SMEs and between the stakeholders. Moreover, by mapping the current actors, the study found cutting tool traceability, undirected decision-making throughout tool lifecycles, and limited awareness of circularity dimensions are key challenges. To handle these challenges. 9Rs circular economy framework used to investigate the possible role of collaboration emerges as a vital enabler for circularity, with SMEs playing a significant role. Moreover, the involvement of machine operators, often overlooked actors, is found to be crucial in influencing circular outcomes. Digital solutions and collaborative strategies that involve CNC machine suppliers and intermittent refurbishing business are pivotal in overcoming the challenges identified, namely, traceability and human subjectivity in tool condition assessment. The study demonstrates that technology providers, intermediary refurbishing businesses, SMEs and other stakeholders operating in the metal cutting tools sector must be involved throughout their lifetime to avoid suboptimal results, exchange information, and inspire industrial actors to support the circular economy.

Place, publisher, year, edition, pages
IOS Press, 2024
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 52
Keywords
Circular behaviours, Collaboration, Cutting tools, SMEs
National Category
Production Engineering, Human Work Science and Ergonomics Environmental Management
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-105382 (URN)10.3233/ATDE240193 (DOI)001229990300042 ()2-s2.0-85191329072 (Scopus ID)
Conference
11th Swedish Production Symposium (SPS2024), Trollhättan, Sweden, April 23-26, 2024
Note

Full text license: CC BY-NC;

ISBN for host publication: 978-1-64368-510-6, 978-1-64368-511-3

Available from: 2024-05-07 Created: 2024-05-07 Last updated: 2025-03-18Bibliographically approved
2. Building Consensus in the Circular Economy: A Transdisciplinary Framework for Developing Collaborative Decision-Making Tools
Open this publication in new window or tab >>Building Consensus in the Circular Economy: A Transdisciplinary Framework for Developing Collaborative Decision-Making Tools
2024 (English)In: Engineering For Social Change: Proceedings of the 31st ISTE International Conference on Transdisciplinary Engineering / [ed] Adam Cooper; Federico Trigos; Josip Stjepandić; Richard Curran; Irina Lazar, IOS Press , 2024, p. 32-41Conference paper, Published paper (Refereed)
Abstract [en]

The transition towards a circular economy requires an overarching perspective that recognises the dynamic and interdisciplinary nature of our current economic growth landscape. Circular economy inherently involves numerous stakeholders across the product life cycle. To establish efficient circular economy practices among these actors, this study suggests a novel framework for developing collaborative and interdisciplinary decision-making tools. By looking into relevant literature, organising a workshop, and analysing standard tools used in a circular economy like KPIs, risk analysis, Cost-Benefit Analysis, etc., we managed to capture the multidisciplinary challenges and dynamics faced by stakeholders of the circular business model. The contribution of this paper is the development of a framework that bridges requirement management techniques from product development practices with circular economy principles to facilitate effective decision-making processes. The framework effectively balances diverse stakeholder requirements, addressing uncertainties and multi-ownership challenges through product life cycles. This framework may be used to validate existing tools used by businesses and systematically develop new ones when needed. By facilitating collaboration around the circular economy, this framework not only reduces the environmental impact of economic growth but also encourages society to move towards more collective efforts to achieve sustainability. Finally, this article highlights the importance of a transdisciplinary approach in a systematic and effective transition to a circular economy.

Place, publisher, year, edition, pages
IOS Press, 2024
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 60
Keywords
Circular economy, Decision-Making tools, Collaboration, Requirement management, Transdisciplinary engineering
National Category
Peace and Conflict Studies Other Social Sciences not elsewhere specified
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-111015 (URN)10.3233/ATDE240840 (DOI)2-s2.0-85215536262 (Scopus ID)
Conference
31st ISTE International Conference on Transdisciplinary Engineering, July 9-11, 2024, London, United Kingdom
Note

ISBN for host publication: 978-1-64368-550-2;

Full text: CC BY-NC 4.0 license;

Available from: 2024-12-10 Created: 2024-12-10 Last updated: 2025-03-21Bibliographically approved
3. Connecting Designers and Users: Lifecycle Collaboration for Circular Cutting Metal Tools
Open this publication in new window or tab >>Connecting Designers and Users: Lifecycle Collaboration for Circular Cutting Metal Tools
2024 (English)In: Proceedings of the NordDesign 2024 conference, Reykjavik, Iceland, August 12-14 2024 / [ed] Malmqvist, J.; Candi, M.; Sæmundsson, R. J.; Byström, F.; Isaksson, O., The Design Society, 2024, p. 880-887Conference paper, Published paper (Refereed)
Abstract [en]

This study investigates the transition to a circular economy in the metal cutting tools industry, highlighting collaboration challenges and lifecycle management. We propose a framework that fosters designer-user collaboration, enhancing circularity and sustainability through improved lifecycle oversight and information sharing, as evidenced by our case study findings.

Place, publisher, year, edition, pages
The Design Society, 2024
Keywords
Circular Economy, Traceability, Product-Service Systems, Lifecycle Collaboration
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-112047 (URN)10.35199/NORDDESIGN2024.93 (DOI)2-s2.0-105003911572 (Scopus ID)
Conference
NordDesign 2024, Reykjavík, Iceland, August 12-14, 2024
Note

ISBN for host publication: 978-1-912254-21-7;

Available from: 2025-03-18 Created: 2025-03-18 Last updated: 2025-05-15Bibliographically approved

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