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On-site residual prestress assessment for service life estimation of prestressed concrete bridges
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Structural and Fire Engineering.ORCID iD: 0009-0009-8168-2085
2025 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

In recent decades, assessing the performance of existing structures has become increasingly crucial, especially as many post-war structures approach the end of their design lifespan. Among these, prestressed concrete bridges are particularly concerning because they are inherently vulnerable to deterioration caused by time-dependent prestress losses. Recent inspections of prestressed concrete bridges with internally grouted tendons have uncovered hidden defects beneath a seemingly intact and robust exterior, raising concerns about their structural integrity. Notable bridge collapses, including the Koror–Babeldaob Bridge (1996), Nanfang’ao Bridge (2019), the Polcevera Viaduct (Morandi bridge, 2018) and Carola Bridge (2024) highlight the critical need for accurately assessing the structural condition of aging bridges. These cases underscore vulnerabilities in prestressing systems and underline key gaps in understanding degradation mechanisms, long-term performance, and failure factors in prestressed concrete structures. Conventional investigation techniques and visual inspections often fail to capture the true condition of these structures, necessitating specialized evaluation methods. As a result, there is a pressing need for reliable, user-friendly, and nondestructive techniques to assess their structural performance throughout their life cycle. Such assessments play a vital role in early diagnostics, helping to prevent cracking and deflections that could jeopardize a bridge’s structural integrity and safety. A major challenge in evaluating the structural performance of existing prestressed concrete bridges is assessing the time-dependent loss of prestress. This loss serves as both an indicator and a warning sign of potential structural deterioration. However, accurately measuring prestress loss is difficult due to uncertainties in material properties, environmental conditions, and long-term degradation processes. Simplified code-conforming models fail to account for the combined effects of environmental wear and fatigue, leading to discrepancies between measured and predicted prestress losses.

 

This study examines various testing methods for estimating residual prestress, highlighting their features and experimental approaches through a case study of the Kalix Bridge, a 66-year-old prestressed box-girder bridge in northern Sweden. This bridge posed unique challenges due to the complexity of its prestress system, the non-homogenous concrete curing process induced by due to multiple construction stages and the long-term deformations at the pendulum joint associated with creep. A numerical model was developed and calibrated using proof-loading test data and material characterization from extracted concrete cores. This updated model was later used to calculate residual prestress, which was then compared with predictions from standard formulations. Advanced probabilistic methods, including Bayesian updating and time-dependent reliability analysis, were also employed to refine residual prestress estimations and improve longterm reliability assessments. These methods allowed for the probabilistic analysis of uncertainties in estimating the service life of bridges, particularly when updating prestress levels retrieved through testing. By incorporating uncertainties related to material properties, environmental conditions, and degradation processes, these approaches enhance the accuracy of predictions about how long a bridge can remain serviceable after prestress updates. This refined approach provided valuable insights for optimizing maintenance strategies and ensuring extended service life and durability of prestressed concrete structures.

Place, publisher, year, edition, pages
Luleå University of Technology, 2025.
Series
Licentiate thesis / Luleå University of Technology, ISSN 1402-1757
Keywords [en]
Concrete bridges, Residual prestress, Non-destructive test, Destructive Test, NDTs, DTs, Serviceability
National Category
Infrastructure Engineering Building Technologies
Research subject
Structural Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-111590ISBN: 978-91-8048-765-8 (print)ISBN: 978-91-8048-766-5 (electronic)OAI: oai:DiVA.org:ltu-111590DiVA, id: diva2:1936239
Presentation
2025-04-07, A1547, Luleå University of Technology, Luleå, 09:00 (English)
Opponent
Supervisors
Available from: 2025-02-10 Created: 2025-02-10 Last updated: 2025-03-17Bibliographically approved
List of papers
1. Bridge Condition Index: a review of methodologies used in Bridge Management Systems
Open this publication in new window or tab >>Bridge Condition Index: a review of methodologies used in Bridge Management Systems
2024 (English)In: Bridge Maintenance, Safety, Management, Digitalization and Sustainability / [ed] Jens Sandager Jensen, Dan M. Frangopol, Jacob Wittrup Schmidt, Taylor & Francis, 2024, p. 1130-1137Conference paper, Published paper (Refereed)
Abstract [en]

The transport infrastructure consists of roads, bridges, and tunnel networks. Among these, bridges, viaducts, and tunnels are particularly vulnerable due to structural degrad-ation caused by environmental conditions, overloading, and other factors. Ensuring the safety of these assets, especially at the network level, is a significant challenge. The emergence of Bridge Management Systems (BMS) addresses the need for comprehensive information in managing inspections, condition assessments, and optimizing investments in bridge maintenance. Despite the benefits, many countries face challenges in identifying high-risk bridges. Issues include the lack of high-quality data, mixed ownership of assets, diverse management system platforms, varying condition rating schemes, and the absence of a risk-based assessment. This review aims to highlight current practices and research efforts in evaluating bridge condition indices/ratings (BCI) for existing bridges. The identified knowledge gaps emphasize the need for national authorities to develop policies leading to a unified and functional approach for condition rating.

Place, publisher, year, edition, pages
Taylor & Francis, 2024
National Category
Infrastructure Engineering
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-108584 (URN)10.1201/9781003483755-131 (DOI)2-s2.0-85200333637 (Scopus ID)
Conference
12th International Conference on Bridge Maintenance, Safety and Management (IABMAS 2024), Copenhagen, Denmark, June 24-28, 2024
Funder
Interreg Aurora
Note

ISBN for host publication: 9781003483755;

Fulltext license: CC BY-NC-ND

Available from: 2024-08-14 Created: 2024-08-14 Last updated: 2025-02-10Bibliographically approved
2. Assessment of residual prestress in existing concrete bridges: The Kalix bridge
Open this publication in new window or tab >>Assessment of residual prestress in existing concrete bridges: The Kalix bridge
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2024 (English)In: Engineering structures, ISSN 0141-0296, E-ISSN 1873-7323, Vol. 311, article id 118194Article in journal (Refereed) Published
Abstract [en]

The direct socio-economic consequences of the deterioration of aging infrastructure systems have triggered a continuous process of revising and updating current design standards and guidelines for critical network components. Specifically, long-term degradation processes demand the analysis and evaluation of vital structural assets such as prestressed concrete bridges. It is crucial to develop theoretically consistent, user-friendly, and non-destructive methodologies that engineering professionals can employ to prevent and mitigate potential catastrophic outcomes during the service life of these bridges. This study provides a thorough review of the available testing methods employed over the years for prestressed concrete bridges and introduces a comprehensive framework for evaluating existing methods for residual prestress force assessment. Through a multi-criteria selection process, the three most feasible tests were designed and carried out on an existing 66-year-old balanced cantilever box girder bridge exposed to freezing temperatures that affected the instrumentation plan and test execution. Finally, predictive models compliant with standard codes were calibrated based on the experimental results and the life cycle loss of prestress forces was evaluated to assess relevant bounding intervals. Findings reveal limited on-site testing and discrepancies between calculated residual forces and predictions by standard codes. The saw cut method showed a 18% difference from the initial applied prestress according to the prestress protocol, suggesting the use of a cover meter and concrete modulus evaluation for improved accuracy. The strand cutting method resulted in a 14% difference, emphasizing the need for stress redistribution assessment. The second-order deflection method showed a 6% difference, indicating a focus on enhanced boundary conditions and thorough sensitivity analysis for future investigations.

Place, publisher, year, edition, pages
Elsevier, 2024
Keywords
Box girder, Concrete bridges, Diagnostics, Experimental tests, Residual prestress, Structural assessment
National Category
Infrastructure Engineering Building Technologies
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-105634 (URN)10.1016/j.engstruct.2024.118194 (DOI)001243786600001 ()2-s2.0-85193552116 (Scopus ID)
Funder
Svenska Byggbranschens Utvecklingsfond (SBUF)Swedish Transport Administration
Note

Validerad;2024;Nivå 2;2024-05-31 (hanlid);

Funder: Interreg Aurora; 

Full text license: CC BY

Available from: 2024-05-31 Created: 2024-05-31 Last updated: 2025-02-10Bibliographically approved
3. Data Validation of Strain-Based Monitoring Systems in Low Temperature Conditions, Case Study: The Kalix Bridge
Open this publication in new window or tab >>Data Validation of Strain-Based Monitoring Systems in Low Temperature Conditions, Case Study: The Kalix Bridge
Show others...
2023 (English)In: Building for the Future: Durable, Sustainable, Resilient - Proceedings of the fib Symposium 2023 - Volume 2 / [ed] Alper Ilki; Derya Çavunt; Yavuz Selim Çavunt, Springer, 2023, Vol. 2, p. 986-995Conference paper, Published paper (Refereed)
Abstract [en]

Over the last decades, economic growth and sustained development have enforced the need to ensure reliable and long-lasting infrastructure network to guarantee serviceability and safety. Nevertheless, detrimental effects can lead over time to insufficient structural performance under increasing service loadings and extreme events. Hence, Structural Health Monitoring (SHM) arises as a solution to cope with the need of having timely and continuous data to assess the state of crucial structural assets, such as prestressed concrete bridges. On this matter, the validation of the retrieved data becomes essential for the risk-based decision making in the assessment of bridges, where selecting the most suitable monitoring system could allow to addressed main causes to the right phenomena of deterioration during the service life of the bridge. Consistently with these efforts, this paper deals with a comparative study between the data acquired by different strain-based sensors such as Fiber optic systems (FOS) and strain gauges that were installed to monitor a proof loading test developed on a 65-year-old balanced cantilever prestressed concrete bridge located in Northern Sweden. The monitored data led to establish main differences between emerging types of monitoring systems such as FOS to the well-based strain gauges when exposed to low temperature conditions. Conclusions regarding the influencing parameters between both retrieved data are drawn when evaluating the structural response under serviceability loading conditions is performed, supporting decision makers when different levels of structural assessment are required.

Place, publisher, year, edition, pages
Springer, 2023
Series
Lecture Notes in Civil Engineering, ISSN 2366-2557, E-ISSN 2366-2565 ; 350
Keywords
Assessment, proof loading test, strain-based monitoring, prestressed concrete bridges, instrumentation, low temperature conditions, Sensor Validation Tools (SVTs)
National Category
Infrastructure Engineering
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-99640 (URN)10.1007/978-3-031-32511-3_101 (DOI)2-s2.0-85164265346 (Scopus ID)978-3-031-32510-6 (ISBN)978-3-031-32511-3 (ISBN)
Conference
International Symposium of the International Federation for Structural Concrete, fib Symposium 2023, Istanbul, Turkey, June 5-7, 2023
Available from: 2023-08-14 Created: 2023-08-14 Last updated: 2025-02-10Bibliographically approved
4. Structural model updating of an existing concrete bridge based on load testing and monitoring data
Open this publication in new window or tab >>Structural model updating of an existing concrete bridge based on load testing and monitoring data
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2023 (English)In: Life-Cycle of Structures and Infrastructure Systems / [ed] Fabio Biondini, Dan M. Frangopol, Taylor & Francis Group, 2023, Vol. 1, p. 3999-4006Conference paper, Published paper (Other academic)
Abstract [en]

The backbone of European infrastructure was built after the end of the second World War and has reached, or is near to, the end of its nominal design life. This issue urges the development of structural assessment procedures that can provide infrastructure managers the information to make decisions for repairing, upgrading, or replacement. In this paper, a methodology based on load testing and Structural Health Monitoring (SHM) for the assessment of a 65- year-old prestressed concrete bridge located in Northern Sweden is presented. The retrieved data is used to develop and calibrate structural models with different levels of data completeness. The SHM procedure includes the evaluation of material properties by diagnostics, definition of the layout and installation of the instrumentation, test execution, and data analysis. A preliminary structural model is developed based only on the original design parameters, and it is sequentially updated with monitoring data retrieved during a performed proof loading test of the bridge.

Place, publisher, year, edition, pages
Taylor & Francis Group, 2023
National Category
Infrastructure Engineering
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-101167 (URN)10.1201/9781003323020 (DOI)9781003323020 (ISBN)
Conference
8th International Symposium on Life-Cycle Civil Engineering (IALCCE 2023), Milan, Italy, 2-6 July, 2023
Available from: 2023-09-04 Created: 2023-09-04 Last updated: 2025-02-10Bibliographically approved

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Citation style
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Output format
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