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Sustainable Additive Manufacturing: An Overview on Life Cycle Impacts and Cost Efficiency of Laser Powder Bed Fusion
CiTin—Centro de Interface Tecnológico Industrial, 4970-786 Arcos de Valdevez, Portugal; proMetheus—Instituto Politécnico de Viana do Castelo (IPVC), 4900-347 Viana do Castelo, Portugal.
Institute of Chemistry and Biotechnology, Tallinn University of Technology, Akadeemia tee 15, 12618 Tallinn, Estonia; TFTAK, Mäealuse 2/4 B, 12618 Tallinn, Estonia.
CiTin—Centro de Interface Tecnológico Industrial, 4970-786 Arcos de Valdevez, Portugal; ADiT-Lab, Instituto Politécnico de Viana do Castelo (IPVC), 4900-347 Viana do Castelo, Portugal.
Department of Mechanical and Industrial Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn, Estonia; Institute of Sustainable Building Materials and Engineering Systems, Faculty of Civil and Mechanical Engineering, Riga Technical University, Kipsalas iela 6A, LV-1048 Riga, Latvia.
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2025 (English)In: Journal of Manufacturing and Materials Processing, E-ISSN 2504-4494, Vol. 9, no 1, article id 18Article in journal (Refereed) Published
Abstract [en]

This overview study investigates integrating advanced manufacturing technologies, specifically metal additive manufacturing (AM) and laser powder bed fusion (LPBF) processes, within Industry 4.0 and Industry 5.0 frameworks, to enhance sustainability and efficiency in industrial production and prototyping. The manufacturing sector, a significant contributor to global greenhouse gas emissions and resource consumption, is increasingly adopting technologies that reduce environmental impact while maintaining economic growth. Selective laser melting (SLM), as the subsection LPBF technologies, is highlighted for its capability to produce high-performance, lightweight, and complex components with minimal material waste, thus aligning with circular economy goals for metal alloys. Life cycle assessment (LCA) and life cycle costing (LCC) analyses are essential methods for evaluating the sustainability of any new technology. Sustainable technologies could support the concepts of the factory of the future (FoF), fulfilling the requirements of digital transformation and digital twins. This overview study reveals that implementing AM—specifically SLM—has the potential to reduce the environmental impact of manufacturing. It underscores the ability of these technologies to promote sustainable and efficient manufacturing practices, thereby accelerating the shift from Industry 4.0 to Industry 5.0.

Place, publisher, year, edition, pages
MDPI, 2025. Vol. 9, no 1, article id 18
Keywords [en]
sustainability, industry revolutions, additive manufacturing, environmental impacts, production costs, process performance
National Category
Manufacturing, Surface and Joining Technology Production Engineering, Human Work Science and Ergonomics
Research subject
Engineering Materials
Identifiers
URN: urn:nbn:se:ltu:diva-111501DOI: 10.3390/jmmp9010018ISI: 001404141700001Scopus ID: 2-s2.0-85215824635OAI: oai:DiVA.org:ltu-111501DiVA, id: diva2:1935501
Note

Godkänd;2025;Nivå 0;2025-02-07 (u4);

For funding information, see: Sustainable Additive Manufacturing: An Overview on Life Cycle Impacts and Cost Efficiency of Laser Powder Bed Fusion;

Fulltext license: CC BY

Available from: 2025-02-07 Created: 2025-02-07 Last updated: 2025-04-25Bibliographically approved

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