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Fault diagnosis of air compressors using transfer learning: A comparative study of pre-trained networks and hyperparameter optimization
School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, India.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.ORCID iD: 0000-0002-4034-8859
Department of Mechanical Engineering, Sri Ranganathar Institute of Engineering and Technology, Coimbatore, India.
School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, India.ORCID iD: 0000-0002-5323-6418
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2024 (English)In: Journal of Low Frequency Noise, Vibration and Active Control, ISSN 1461-3484, Vol. 43, no 4, p. 1877-1894Article in journal (Refereed) Published
Abstract [en]

Air compressors are critical components in many industries whose catastrophic failure results in huge financial losses anddowntime leading to accidents. Hence, real time fault diagnosis of air compressor is essential to predict the health conditionof air compressor and plan scheduled maintenance thereby reducing financial losses and accidents. Fault diagnosis usingtransfer learning aids in real time fault detection. In the present study, five air compressor conditions were considerednamely, check valve fault, inlet and outlet reed valve fluttering fault, inlet reed valve fluttering fault, outlet reed valvefluttering fault, and good condition. The raw vibration data was converted to radar plot images that were pre-processed andclassified using four pre-trained networks (ResNet-50, GoogLeNet, AlexNet, and VGG-16). The hyperparameters likeepochs, batch size, optimizer, train-test split ratio, and learning rate were varied to find out the best network for aircompressor fault diagnosis. ResNet-50 among all other pre-trained networks produced the maximum classificationaccuracy (average of five trials) of 98.72%.

Place, publisher, year, edition, pages
Sage Publications, 2024. Vol. 43, no 4, p. 1877-1894
Keywords [en]
Pre-trained models, deep learning, air compressor, ResNet-50, GoogLeNet, AlexNet and VGG-16
National Category
Control Engineering
Research subject
Operation and Maintenance Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-108588DOI: 10.1177/14613484241273652ISI: 001290580100001Scopus ID: 2-s2.0-85201277887OAI: oai:DiVA.org:ltu-108588DiVA, id: diva2:1889302
Note

Validerad;2024;Nivå 2;2024-11-13 (hanlid);

Full text license: CC BY

Available from: 2024-08-15 Created: 2024-08-15 Last updated: 2024-11-20Bibliographically approved

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