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Autonomous Production Workstation Operation, Reconfiguration and Synchronization
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Embedded Internet Systems Lab.ORCID iD: 0000-0001-6409-9343
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Embedded Internet Systems Lab.ORCID iD: 0000-0002-4133-3317
2019 (English)In: Procedia Manufacturing, E-ISSN 2351-9789, Vol. 39, p. 226-234Article in journal (Refereed) Published
Abstract [en]

The decoupling of production line’s workstations and its equipment from the higher layers in an automation architecture has thepotential to provide the following benefits: 1. Dynamic workstation reconfiguration; 2. Autonomous synchronization of workstationequipment; 3. Autonomous workstation operation.Each of these benefits will improve the automation flexibility at each workstation and for the whole production line.Introducing IoT equipment into workstations and making use of Service Oriented Architecture (SOA) fundamentals such as lookup,late binding and loose coupling are shown here to provide the above benefits. In addition, the cost of such an implementationand deployment seems to be significantly less than the comparable cost for legacy technology.An implementation, using the SOA approach on a workstation, at the Volvo Trucks production facility in Gothenburg was madepossible thanks to the Arrowhead framework, which has been shown to provide all three listed improvements.The analysis of the above-mentioned demonstration clearly shows how the workstation reconfiguration is made simple usingthe arrowhead ServiceRegistry system. Autonomous synchronization is achieved through the look-up and late binding capabilitiesprovided by the arrowhead Orchestration system in cooperation with the ServiceRegistry system. Finally, autonomous workstationoperation is provided through the support of the arrowhead Workflow Manager and Workflow Executor systems.All these benefits were achieved at a significantly reduced cost compared to comparable legacy implementation.

Place, publisher, year, edition, pages
Elsevier, 2019. Vol. 39, p. 226-234
Keywords [en]
Autonomous production workstation, Production Workstation reconfiguration, Production Workstation synchronisation, Arrowhead framework, Smart factory, Intelligent manufacturing
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Research subject
Electronic systems
Identifiers
URN: urn:nbn:se:ltu:diva-75613DOI: 10.1016/j.promfg.2020.01.329ISI: 000889480200027Scopus ID: 2-s2.0-85082752789OAI: oai:DiVA.org:ltu-75613DiVA, id: diva2:1344523
Conference
25th International Conference on Production ResearchManufacturing Innovation, Cyber Physical Manufacturing; August 9-14, 2019; Chicago, Illinois (USA)
Projects
Far-EdgeProductive 4.0
Note

Godkänd;2020;Nivå 0;2020-02-26 (alebob)

Available from: 2019-08-21 Created: 2019-08-21 Last updated: 2023-05-08Bibliographically approved
In thesis
1. Workflows in Microservice Based System of Systems
Open this publication in new window or tab >>Workflows in Microservice Based System of Systems
2022 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Social welfare has grown along with the developments of innovative technologies to ease manual work and provide affordable goods for everyone. Advances in science require time to reach practical use. However, when their impact is such as to reshape society, their industrial adoption is accelerated and they become part of modern history. The greatest milestones in the manufacturing domain are represented by the industrial revolutions, which offered an answer to the manufacturing requirements of their time and pushed humankind forward. Currently, at the dawn of the third industrial revolution, society demands products with the same quality and variety as those formerly produced by craftsmen, but now with the price, manufacturing time, and quantity for mass production.

As a response to the demand for the mass customization of products, the industry is leveraging the adoption of new technologies in order to upgrade its manufacturing processes. Although industrial production systems have been controlled through embed-ded systems for a long time, the key for disruptive changes came with the advent of digital communications, in what has been coined Internet of Things (IoT). The virtual management of devices has become more relevant, and added to the complexity of ma-chine’s behavior interdependence with the real physical process, it presents a new field of researched captured in the concept of Cyber-Physical System (CPS).

The addition of myriad of new devices with the presented capabilities paves the way to a new industrial revolution, denoted Industry 4.0. However, it will be a futile effort as current engineers lack the ability to manage a vast number of complex devices, handle the quantity of data provided, or use the information in advantageous business decisions. Manufacturing systems in a factory are controlled according to an automation architec-ture. Unfortunately, the current ISA-95 standard model adopted by the industry does not cope with modern requirements and constrains the adoption of recent technologies.

In this thesis, we explore solutions to the problem of management and integration of heterogeneous software systems, focused on production and grouped in dynamic System of Systems (SoS), framed in the context of Industry 4.0. This work presents an archi-tectural approach to distribute and automate the functionality concentrated in ISA-95 centralized systems into lines of autonomous production workstations on the shop floor. Our solution is based upon the workflow technology, which has been expanded to model and automate many business processes. Specifically, we target the use of manufacturing workflows implemented through microservices, to be provided by shop floor production equipment. As part of the solution, we have implemented two software systems to add support for workflows to a microservice architecture.

Place, publisher, year, edition, pages
Luleå University of Technology, 2022
Series
Licentiate thesis / Luleå University of Technology, ISSN 1402-1757
National Category
Electrical Engineering, Electronic Engineering, Information Engineering
Research subject
Cyber-Physical Systems
Identifiers
urn:nbn:se:ltu:diva-89400 (URN)978-91-8048-035-2 (ISBN)978-91-8048-036-9 (ISBN)
Presentation
2022-05-10, A1547, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2022-02-28 Created: 2022-02-26 Last updated: 2022-04-19Bibliographically approved

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