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Geometric distortion analysis using a combination of the contour method and machining simulation
RISE - Research Institutes of Sweden, Swerea, Swerea IVF.ORCID iD: 0000-0001-8200-1370
GKN Aerospace AB.
RISE - Research Institutes of Sweden, Swerea, Swerea IVF.
RISE - Research Institutes of Sweden, Swerea, Swerea IVF.ORCID iD: 0000-0003-2991-2911
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2018 (English)In: Procedia CIRP, 2018, p. 1481-1486Conference paper, Published paper (Refereed)
Abstract [en]

During machining the material removal releases residual stresses introduced by previous process steps. This causes geometric machining distortions and thereby high rejection rates and costs. By simulating the process chain it is possible to predict this type of distortions. However, this requires advanced material models and accurate process- and material data for the individual processes. In order to simplify the modelling efforts a methodology that combines the contour method with machining simulation is proposed. The methodology is validated for an aerospace component using deep layer removal X-ray diffraction and CMM measurements. The methodology will improve possibilities to reduce machining distortions. © 2018 The Authors.

Place, publisher, year, edition, pages
2018. p. 1481-1486
Keywords [en]
Contour method, Finite Element Analysis, GOM measurements, Machining distortions, Modelling methodology, residual stresses, XRD measurements, Coordinate measuring machines, Finite element method, Advanced materials, Aerospace components, Geometric distortion, Machining distortion, Machining simulation, Manufacture
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Other Natural Sciences
Identifiers
URN: urn:nbn:se:ri:diva-34545DOI: 10.1016/j.procir.2018.03.213Scopus ID: 2-s2.0-85049577513OAI: oai:DiVA.org:ri-34545DiVA, id: diva2:1237627
Conference
51st CIRP Conference on Manufacturing Systems, CIRP CMS 2018, 16 May 2018 through 18 May 2018
Available from: 2018-08-09 Created: 2018-08-09 Last updated: 2018-08-15Bibliographically approved

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Werke, MatsHolmberg, Jonas
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