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Virtual Commissioning: Emulation of a production cell
University of Skövde, School of Engineering Science.
University of Skövde, School of Engineering Science.
2016 (English)Independent thesis Basic level (university diploma), 15 credits / 22,5 HE creditsStudent thesis
Abstract [en]

Volvo is continually updating and replacing their equipment and want to investigate the possibility to shorten the time it takes to implement changes and shorten the time in commissioning projects. The use of an emulation model of a production cell can shorten the commissioning time since the equipment and sequence of the cell can be thoroughly tested before implementation. Volvo also wants to investigate the possibility to validate equipment using emulation. The main objectives are to find an emulation software that suits Volvo’s needs and build an emulation model of an actual production cell at Volvo called G750. A literature review was performed in which the authors gained knowledge about virtual commissioning, simulation and emulation and the usage of these. A market survey was conducted in order to find emulation software that could handle Volvo’s complex production equipment consisting of ABB robots and Siemens PLC. A method for building emulation models of existing production equipment was found during the literature review. The software used to build the emulation model was Simumatik3D. Other software used to make the model as realistic as possible includes RobotStudio, WinCC and PLCSIM. The emulation model handles approximately 350 inputs and outputs. When the emulation model was finished experiments were conducted in order to answer research questions and to reach the main objectives. The experiments validate that the emulation model is representative of the real production cell regarding programming, fail scenarios and movement.

Place, publisher, year, edition, pages
2016. , 59 p.
Keyword [en]
Emulation, Simumatik3D, Virtual Commissioning, RobotStudio, PLC, Simulation, Robot
National Category
Engineering and Technology
URN: urn:nbn:se:his:diva-12999OAI: diva2:1033237
External cooperation
Volvo GTO Skövde
Subject / course
Automation Engineering
Educational program
Manufacturing Technology - Study Programme
Available from: 2016-10-25 Created: 2016-10-05 Last updated: 2016-10-25Bibliographically approved

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Binnberg, DennisJohansson, Viktor
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