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A scalable life cycle inventory of an automotive power electronic inverter unit: part II: manufacturing processes
Division of Environmental Systems Analysis, Department of Technology Management and Economics, Chalmers University of Technology, Gothenburg, Sweden.ORCID-id: 0000-0002-7455-7341
2018 (Engelska)Ingår i: The International Journal of Life Cycle Assessment, ISSN 0948-3349, E-ISSN 1614-7502, Vol. 24, nr 4, s. 694-711Artikel i tidskrift (Refereegranskat) Published
Abstract [en]

A scalable life cycle inventory (LCI) model, which provides mass composition and gate-to-gate manufacturing data for a power electronic inverter unit intended for controlling electric vehicle propulsion motors, was developed. The purpose is to fill existing data gaps for life cycle assessment (LCA) of electric vehicles. The model comprises new and easy-to-use data with sufficient level of detail to enable proper component scaling and in-depth analysis of inverter units. The aim of this article (part II) is to describe the modeling of all production steps and present new datasets. Another objective is to explain the strategies for data collection, system boundaries, and how unit process datasets were made to interact properly with the scalable design model (part I). 

Data for the manufacturing of the inverter unit was collected from a variety of literature, technical specifications, factory data, site visits, and expert interviews. The model represents current levels of technology and modern industrial scale production. Industry data dates back to 2012. Some older literature is referred to, but only if it was found to remain relevant. Upstream, new data has been gathered to the point where the Ecoinvent database can be used to model a full cradle-to-gate inventory. To make the LCI model easy to use, each flow crossing the system boundary is reported with a recommended linked flow to this database. 

Ort, förlag, år, upplaga, sidor
Springer Nature, 2018. Vol. 24, nr 4, s. 694-711
Nyckelord [en]
Assembly, DCB, Direct copper bonding, Electroplating, Etching, Inventory, Inverter, Life cycle assessment, Model, Photoimaging, Power electronics, Printed circuit board, Scalable, Soldering
Nationell ämneskategori
Annan elektroteknik och elektronik Farkost och rymdteknik
Identifikatorer
URN: urn:nbn:se:vti:diva-21280DOI: 10.1007/s11367-018-1491-3ISI: 000463670600009Scopus ID: 2-s2.0-85049035961OAI: oai:DiVA.org:vti-21280DiVA, id: diva2:1908817
Forskningsfinansiär
Chalmers tekniska högskolaTillgänglig från: 2024-10-29 Skapad: 2024-10-29 Senast uppdaterad: 2025-09-11Bibliografiskt granskad
Ingår i avhandling
1. Using life cycle assessment to support the development of electrified road vehicles: Component data models, methodology recommendations and technology advice for minimizing environmental impact
Öppna denna publikation i ny flik eller fönster >>Using life cycle assessment to support the development of electrified road vehicles: Component data models, methodology recommendations and technology advice for minimizing environmental impact
2017 (Engelska)Doktorsavhandling, sammanläggning (Övrigt vetenskapligt)
Abstract [en]

The anthropogenic pressure on the Earth system already overshoots safe limits for climate change, so there is an urgent need to drastically reduce greenhouse gas emissions caused by transportation. Electric propulsion technology is a promising solution that can decouple fossil fuel use from road vehicle traffic. Additional benefits include removed tailpipe exhaust gas emissions, which currently damage human health and the environment, both locally and regionally.

However, electrification of vehicles could lead to problem shifts, e.g. from the use of fossil fuels to the generation of fossil electricity. Even when combined with renewable energy, there are trade-offs between benefits in operation and added environmental load during manufacturing, shifting from airborne emissions to resource related impacts. This is because electric powertrain components require new materials and more advanced processing compared to conventional vehicle parts.

The environmental impacts of vehicle electrification can be analyzed using life cycle assessment (LCA). This is a holistic systems tool, where all life cycle stages, from raw material acquisition to disposal, are investigated for potential contribution to environmental problems. For LCA of vehicles, a well-to-wheels study examines the life cycle of the energy carrier, i.e. a fuel or electricity, whereas complete LCA includes the production, use and disposal of the vehicle as such. A thorough review of the research field exposed short-comings in both methodology and inventory data.

This thesis aims to discuss in what ways LCA support the development of electrified road vehicles, and present contributions on how the methodology can advance to provide better support, with the goal to minimize environmental impact of vehicles in the long term.

Ort, förlag, år, upplaga, sidor
Gothenburg: Chalmers University of Technology, 2017. s. 80
Serie
Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie, ISSN 0346-718X ; 4280
Nyckelord
electric vehicle, critical review, LCA, LCI, inventory data, scalable model, electrical machine, motor, inverter, magnet, stepwise improvements
Nationell ämneskategori
Energisystem Farkost och rymdteknik
Identifikatorer
urn:nbn:se:vti:diva-21291 (URN)9789175975993 (ISBN)
Disputation
2017-09-01, Palmstedtsalen, Chalmersplatsen 1, Gothenburg, 12:00
Opponent
Handledare
Tillgänglig från: 2024-11-05 Skapad: 2024-11-05 Senast uppdaterad: 2025-09-11Bibliografiskt granskad

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